G.B.C PIPE 4, Instruction Manual

Page 1: ...PIPE 4 INSTRUCTION MANUAL G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Version 00 2013 ...

Page 2: ...30 73 56 629 INDEX Presentation of the company and introduction to the Instruction Manual 3 Warranty General Clauses 4 Intended Use Of The Machine 5 Technical Data 6 Machine Standard Equipment 7 Safety Prescriptions 8 Transport recommendations 9 Machine Stability 10 Workplace 10 Emergency Stop Installation Exemption 10 Machine Setup and Instructions 11 Ordinary maintenance 18 Troubleshooting and A...

Page 3: ...ent procedures in compliance with the quality system regulations UNI EN ISO 9001 SGS ITALIA S R L N IT 96 088 1996 This Manual is supplied together with the machine it makes reference to The customer may apply for further copies to G B C Industrial Tools S p a Our company owns the copyright of this docu ment and any partial or complete copy or distribution to natural persons or to corporate bodies...

Page 4: ...ools S p A and MSS obligations will cover the defect resolution the general maintenance and the inspection of the parts subject of the claim only The component replacement is at G B C Industrial Tools S p A discretion only The shipmen to costs from and to the MSS as well as the direct and indirect costs rising from repair of the prod uct are at user s charge Any warranty repair or extraordinary re...

Page 5: ...AINED ON THE UNIT FOLLOWING TO A SPECIFIC FORMATION WE DO NOT ENVISAGE ANY REASONABLY PRE DICTALBE MISUSE OF THE UNIT INTENDED USE OF THE MACHINE INTENDED USE OF THE MACHINE INTENDED USE OF THE MACHINE The machine shown in the drawing is intended to be used for cutting pipes with small diameters which are workable with this unit The pipe is loaded in the machine and locked in the jaw vice The cut ...

Page 6: ...rial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 TECHNICAL DATA ELECTRIC OD Locking Range mm 13 115 Pipe Thickness Mm 2 8 Idle Speed gg min 170 300 Electric Motor Power Hp W 2200 Tension Volt 110 230 Frequency Hz 50 60 Max Acoustic Emission Db 75 Machine Weight Kg 85 ...

Page 7: ...ia Tel 39 030 7451154 Fax 39 030 73 56 629 MACHINE STANDARD EQUIPMENT MACHINE STANDARD EQUIPMENT MACHINE STANDARD EQUIPMENT The machine is supplied with N 3 milling tools Brush and lubricating oil 20 22 mm Wrench 19 mm Double Ended Hexagonal Tubular Socket Wrench Wooden Case Instruction Manual and Exploded Drawings Pipe 4 Service Tools Wooden Case Instruction Manual and Exploded Drawings ...

Page 8: ...tly attain to the indications given by the international symbols applies on the ma chine and or on its case Do not perform any maintenance operation when the machine is plugged to the power supply Before every use ensure the power supply connections to be conform to the specs given by our manual alle caratteristiche specificate nel manuale G B C alle caratteristiche specificate nel manuale G B C T...

Page 9: ...imensions mm 1000x610x570 Shipping Weight kg 117 Under 25 Kgs no lifting machines are required 1 Always wear gloves and goggles during every operation 2 Any adjustment or inspection of the machine shall be done with the unit unplugged from the power source 3 The Use and Maintenance Manual as well as the drawings will always supply quick and adequate explanations Using properly the safety gear enta...

Page 10: ...e machine no particular problem has been detected in regard to the operator safety WORKPLACE WORKPLACE WORKPLACE By always using both hands for operating the machine the operator is unable to reach the bevelling tools as the unit would suddenly stop motor brake EMERGENCY STOP INSTA EMERGENCY STOP INSTA EMERGENCY STOP INSTALLATION LLATION LLATION EXEMPTION EXEMPTION EXEMPTION As provided for the pa...

Page 11: ... Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 MACHINE SETUP MACHINE SETUP MACHINE SETUP After the machine has been removed from its packaging position it on top of a working bench as shown in the picture Once found a satisfactory position fix it in place with N 4 M16 nuts with suitable length not included ...

Page 12: ...ery Directive 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Unscrew the locking nut with a counter clockwise movement using the wrench supplied with the machine Rotate the protection as shown in the picture ...

Page 13: ...17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Install the milling tool suitable for the job making sure it is well greased for a better grip paying attention to the direction of the cutting teeth which must be exactly as shown in the picture Once the milling tool is installed fasten the bolt with the wrench rotating clockwise ...

Page 14: ...p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 By rotating the hand wheel position the machine in correspondence of the desired diameter of the pipe to be worked in a scale value included between 13 and 120mm The vernier ap plied on the side of the machine will grant you the maximum accuracy ...

Page 15: ...el 39 030 7451154 Fax 39 030 73 56 629 Unscrew the locking screw A with a counter clockwise rotation and pull the reference nee dle down on the pipe to visually check where the cut will be executed Now you can lock the pipe in the jaws by acting on the locking nut with the elbow pipe wrench Now you can set back in place the reference needle and fasten the locking screw to hold it in place A B ...

Page 16: ... 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Before starting the machine apply some lubricating oil on the milling tool with the brush supplied but do not exceed with it Start the machine with the red button on the side of the motor THE BUTTON WILL REMAIN IN ON POSITION UNTIL IT IS MANUALLY SWI TCHED ON THE OFF POSITION ON ...

Page 17: ...of the Machinery Directive 2006 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Begin the cutting operation by slowly rotating the machine clockwise on its axis See the op eration shown in the picture ...

Page 18: ...6 42 CE G B C Industrial Tools S p A Via Artigiani 17 25030 Torbiato di Adro Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 The milling tool speed can be adjusted in function of the type of material and the thickness of the pipe by rotating the speed regulator knob located on the lower part of the motor ...

Page 19: ...le to the machine and that the lubricant contained is supplied by G B C In dustrial Tools S p A only Perform a compressed air periodical cleaning on the threaded part of the gui ding shaft and in the rear part of the machine Always ensure that the seats of the tools on the chuck are clean Every 20 30 hours ensure the security valve has no air leaks Ensure no air leaks are present on the air supply...

Page 20: ... the power supply is connected and suitable in regard to the motor power consumption The machine does not cut Check the conditions of the cutting blade and ensure the pipe you are trying to cut does not require special tools to be worked Always ask suggestions to your referent in G B C as we are at your complete disposal The acoustic emissions are within the maximum limits provided by the current ...