G.B.C TC 73, Instruction Manual

Page 1: ...INSTRUCTION MANUAL Revisione 01 2016 TC 73 G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 ...

Page 2: ...oduction to the Instruction Manual 3 Warranty General Clauses 4 Intended Use Of The Machine 5 Technical Data 6 Machine dimensions 7 Machine Configuration Models 8 Machine Standard Equipment 9 Safety Prescriptions 10 Transport recommendations 11 Machine Stability 12 Workplace 12 Emergency Stop Installation Exemption 12 Machine Setup For Bevelling 13 Converting The Machine From Pneumatic to Electric...

Page 3: ...e quality system regulations UNI EN ISO 9001 SGS ITALIA S R L N IT 96 088 1996 This Manual is supplied together with the machine it makes reference to The customer may apply for further copies to G B C Industrial Tools S p a Our company owns the copyright of this document and any partial or complete copy or distribution to natural persons or to corporate bodies is strictly forbid den unless our pr...

Page 4: ...trial Tools S p A and MSS obligations will cover the defect resolution the general maintenance and the inspection of the parts subject of the claim only The component replace ment is at G B C Industrial Tools S p A discretion only The shipmen to costs from and to the MSS as well as the direct and indirect costs rising from repair of the product are at user s charge Any war ranty repair or extraord...

Page 5: ...in the drawing is intended to be used for prepping pipes for the welding It operates while locked in the OD of the pipe The bevel is obtained by bevelling tools of various shape and materials de pending by the nature of the material to be bevelled THE MACHINE SHOULD BE OPERATED ONLY BY SPECIALIZED OPERATORS WHO HAVE BEEN DULY TRAINED ON THE UNIT FOLLOWING TO A SPECIFIC FORMATION WE DO NOT ENVISAGE...

Page 6: ...ELETTRICA OD Locking range mm inches 10 3 73 0 0 40 2 87 10 3 73 0 0 40 2 87 Idle Speed gg min Rpm 133 113 Axial feeding mm inches 30 1 18 30 1 18 Max Chuck Torque Nm 18 6 bar 54 8 bar 56 Pneumatic Motor power Hp W 1 09 800 Air Consumption Nl min cfm 1000 35 Air Pressure Bar psi 6 8 87 116 Air Hose Connection Pollici inches 1 2 1 2 Electric Motor Power W 900 Tension Volt 110 230 Frequency Hz 50 60...

Page 7: ...ructions rev 01 2016 in compliance with 1 7 4 Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 MACHINE DIMENSION ...

Page 8: ...structions rev 01 2016 in compliance with 1 7 4 Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 TC 73 TC 73 E ...

Page 9: ... 030 73 56 629 The machine is supplied equipped with A series of 10 locking jaws from 10 3 to 73mm each jaw is engraved with the locking diameter so that it can be easily selected in relation to the external diameter of the pipe you want to bevel 3mm Allen Key 6mm Allen Key Metal Case Instruction Manual Exploded drawings of the machine Metal Case TC73 Service Tools Instruction Manual and Drawings ...

Page 10: ...ns and all the instructions and that they are qualified to operate the unit Strictly attain to the indications given by the international symbols applies on the ma chine and or on its case Do not perform any maintenance operation when the machine is plugged to the power supply Before every use ensure the power supply connections to be conform to the specs given by our manual The authorized operato...

Page 11: ...no lifting machines are required 1 Always wear gloves and goggles during every operation 2 Any adjustment or inspection of the machine shall be done with the unit unplugged from the power source 3 During the operations the hands shall be kept on the security valve and on the hand wheel 4 The Use and Maintenance Manual as well as the drawings will always supply quick and adequate explanations Using...

Page 12: ... 39 030 73 56 629 Considering the mass of the machine no particular problem has been detected in regard to the operator safety By always using both hands for operating the machine the operator is unable to reach the bevelling tools as the unit would suddenly stop motor brake As provided for the paragraph 1 2 4 3 of the attachment 1 of the Machinery Directive portable machines are exempt to have th...

Page 13: ...Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Remove the fixing screw using the 6mm Allen key to remove the LOCKING JAW from its seat as shown in the above picture Select the LOCKING JAW in function of the OD of the pipe you want to bevel and install it following the removal procedure backwards ...

Page 14: ...ia Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Locking the machine on the pipe 1 Place the machine so that the tip of the pipe protrudes from the LOCKING JAW 10mm at least as for the above picture 2 Rotate the handle in a clockwise movement until the machine is firmly locked ...

Page 15: ...Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Select the BEVELLING TOOL in relation to the bevel required and slide it into the CHUCK seats Lock it in position with the grub screws using the 3mm Allen key N B The tool blade profile should always face outwards and we warmly suggest to use two opposed bevelling tools and eventually when required a third one for facing YES NO ...

Page 16: ...x 39 030 73 56 629 Connect the machine to the air hose N B ALWAYS MAKE SURE THAT THE AIR PRESSURE OF THE SYSTEM HAS AT LEAST 6 BAR WITH AN AIR FLOW OF 1600 l m Hold the machine by keeping one hand on the security switch and the other hand on the hand wheel Press the lever as shown in the picture to start the machine WARNING You will need to apply a constant pressure on the lever to keep the machin...

Page 17: ...1 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 The machine feeding is actuated by turning the hand wheel clockwise as shown in the above picture You will want to maintain a constant and continuous pace to obtain a uniform feeding and bevel N B THE HAND WHEEL CAN ALSO BE MOUNTED ON THE OPPOSITE SIDE OF THE MACHINE ...

Page 18: ...16 in compliance with 1 7 4 Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 WARNING DO NOT LET THE TOOLS TO TOUCH THE LOCKING JAWS ...

Page 19: ...a Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 The machine will stop automatically as soon as the security lever is released Picture 1 Removing the machine from the pipe 1 Rotate the handle counter clockwise as shown in the Picture 1 2 Remove the machine from the pipe Picture 2 ...

Page 20: ...hine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Clamp the machine by housing with a vice equipped with aluminium jaws Unscrew and remove the 4 screws and the washer ...

Page 21: ...s S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Grab the motor and pull it out with a rotatory motion until it comes out Insert the ELECTRIC DRIVE UNIT in the housing all the way down making sure the key located on the pinion is engaging the seat of the gear ...

Page 22: ...n compliance with 1 7 4 Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Fix in place the ELECTRIC DRIVE UNIT by fastening the 4 screws ...

Page 23: ...d by G B C In dustrial Tools S p A only Perform a compressed air periodical cleaning on the threaded part of the gui ding shaft and in the rear part of the machine Always ensure that the seats of the tools on the chuck are clean Every 20 30 hours ensure the security valve has no air leaks Ensure no air leaks are present on the air supply system nearby the connection between the machine and the hos...

Page 24: ...oes not run properly Check the condition of the shaft and verify it to perfectly spins around its axis of rotation The machine does not bevel Check the bevelling tools condition and ensure that the pipe you are working does not require special bevelling tools due to its composition Always ask suggestions to your referent in G B C as we are at your complete disposal The acoustic emissions are withi...