G.I.KRAFT GI12117, User Manual

Page 1: ...USER MANUAL GI12117 ...

Page 2: ...ating 3 Machine Installation 4 Selecting a Location 5 Connecting Input Power 5 Operation 1 Controls 2 Welding Gun and Adaptors 3 Various Operations a Spot Welding b Washer Welding c TriangleWasher Welding d Carbon Rod Heating e Wriggle Form Wire Welding f Cupules 6 Maintenance 1 Troubleshooting 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Contents ...

Page 3: ...arc cutting operations Overuse can cause overheating Allow cooling period follow rated duty cycle before starting to weld again Cylinders can explode if damaged Gas cylinders contain gas under high pressure If damaged a cylinder can explode Be sure to treat them carefully Electric shock can kill 1 Do not touch live electrical parts 2 Wear dry hole free insulating gloves and body protection 3 Do no...

Page 4: ...eres Volts IP X I1max I1eff 1 Rated maximum supply current Maximum effective supply current Degree of protection Single phase Duty cycle Direct current Constant crrent Temperature V S I O Suitable for some hazardous locations Voltage input Low air pressure light On Off Protective earth Ground Input Adjust air gas pressure Percent Increase Line connection Loose shield cup Automatic Manual Page 2 Do...

Page 5: ...de tip Washer adaptor Front part of puller Washer Welding gun Pull hammer Hook Vertical spot welding pull hammer Wriggle Kriptol adaptor Electrode holder Triangle wasler Ground wire clamp Front wheel Circuit board Remark 1 Optional orders for above accessories and components are available 2 Model and parts number required when ordering parts from your local distributor Page 3 Trianger washer adapt...

Page 6: ...rent Operation way Time regulation system Weight Dimensions max instant current One side welding thickness Installation Input voltage Page 4 Model 18KW Electronic timing 0 99s 0 8 1 2mm AC380V three phase 50Hz 1 13V 2200A 10 5kg 370 230 280mm 54A 18A GI12117 ...

Page 7: ...rated load without overheating If unit overheat output stops and cooling fan runs Wait fif teen minutes for unit to cool Reduce amperage or duty cycle be fore welding Page 5 Overheating Stop working Wait fifteen minutes for unit to cool Reduce amperage or reduce duty cycle Weld again 0 15 A ...

Page 8: ...the details of supplied accessories according to packing list that attached to this manual 3 Properly install this equipment as following diagram Inspect the unit for any problems If so contact your local distributor or service agency To locate a distributor or service agency Page 6 ...

Page 9: ...Determine input power cord length according to its actual o peration requirement Input power cord must have a minimum 2 inside diameter of 6mm 3 Do not move or operate unit where it could tip 4 Use cart or unit handle to move unit Do not pull the cords to move unit Page 7 ...

Page 10: ...allation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagount input power before connecting input conductors from unit Select type and size of over current protection Close and secure door on disconnect device Remove lockout tagout device and place switch in the on position Page 8 3 2 L1 L2 3 L3 AC 380V AC 220V ...

Page 11: ...opriately adjust welding time and power according to actual situation 4 After setting the parameters the machine enters into standby mode and is ready to weld 5 When the temperature exceeds normal working temperature the temperature indicator will light and overload protection will start Wait a few minutes until the indicator is off then use the machine again 6 The error indicator will light when ...

Page 12: ...d Welding Single sided Welding Wave form Wire Welding Pulling Spot Hammer Connection of negative wire 5 Tighten the screw to securely fix the clamp 2 Put the ground cable onto the welded washers 3 Place the earth clamp over the welded washers 4 Insert the bolt through the washers and clamp 1 Weld two washers onto the dented area that needs repairing ...

Page 13: ...se workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Connect negative outside wire to a clean paint free location on metal wor...

Page 14: ...ckness 3 Continuing another operation is applicable after these procedures finished if not please shut off the main power supply and switch off the unit Set correct time Select welding function Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible Approximately a 90 angle to the dent Put on pressure and press trigger Remove welding gun...

Page 15: ...her workpieces for practice before actual operations 2 Setting correct amperage and time according to the workpiece thickness 3 Triangle washer welding can replace washer welding It can draw out the concavity directly after welded 4 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Select welding function...

Page 16: ...Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Select welding function Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible Connect carbon rod and carbon rod adaptor with welding gun Turn carbon rod clockwise to heat up the entire convexit...

Page 17: ...ness 3 Continuing another operation is applicable after these procedures finished If not please shut off the main power supply and switch off the unit Select welding function Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible Connect hook puller with pull hammer Hook wave form wire and slide the hammer to pull out the dent Place a w...

Page 18: ...the concavity 3 Slide the hammer to opposite direction to pull the dent out Pneumatic vacuum cupule 1 Connect gas air supply with the adaptor of cupule 2 Open the valve sticking cupule to the dent 3 Slide the hammer to opposite direction to draw the concavity out 4 Cupule falls off when close the valve f Cupules 3 Operation Page 16 ...

Page 19: ... Ground clamp bad contact 1 Increase amperage setting 2 Increase time setting 3 Replace input power cord 4 Change ground clamp location Piercing workpiece 1 Output amperage too high 2 Weld time too long 3 Bad contact of electrode tip or washer with workpiece 1 Reduce amperage setting 2 Rrduce weld time 3 Remove coating from material reduce added pressure Kriptol working unstable 1 Kriptol did not ...