G-MORE ORANGERY Series, Assembly Instructions Manual

Page 1: ...MODEL GM34606 PRODUCT SIZE LxWxH 381x377x250cm PLEASE READ CAREFULLY BEFORE ASSEMBLY ORANGERY GREENHOUSE Assembly Instructions www ttshop se...

Page 2: ...e Assembly Page 25 27 8 Framework Assembly Page 28 41 4 Overview of Front Wall Page 8 Overview of Rear Wall Page 9 Overview of Sides and Roof Page 10 11 Overview of Roof Vents Page 12 Overview of Door...

Page 3: ...to build up on the roof may damage the product 6 Unlike steel if the paint finish is scratched this will not harm the aluminium underneath 7 When your product needs cleaning use a mild detergent solu...

Page 4: ...crews not provided Expansion bolt in concrete Steel pegs in soil 4 Our unique frame connectors make much stronger joints than conventional greenhouses 5 The strong two part eaves beam includes an inte...

Page 5: ...installing and remove all film immediately after the construction is completed Please ensure that the side with the white film faces outwards 8 Decorative crestings are available as an optional extra...

Page 6: ...C 8 L08C 2 L12C 2 L12D 2 L12G 8 L03G 2 L12E 2 L05B 4 L13 2 4 PART NO QTY L01A 1 L05A 2 L01B 1 L01C 1 L01D 1 L03E 1 L03F 1 L02C 1 L04A 2 L23 1 L11A 4 L11B 4 L11D 2 L11E 1 L10 1 L12C 1 L12D 1 L12F 1 L12...

Page 7: ...A 4 L05C 6 L05D 8 L22 11 L22B 4 L06E 1 L07B 1 L07C 1 L08D 1 L08E 1 L02D 2 L02E 2 L02F 2 L02G 2 L05E 2 PART NO QTY L24 2 L25 2 L06D 1 L03A 1 L03B 1 L22C 2 L27 1 L07D 1 L07E 1 L08F 1 L08G 1 L05F 2 GM346...

Page 8: ...4 6 40 4X14D Z02 305 C 8 D 4 W05 22 S03 22 M8X60 396 4X14 Z01 9 4X40 Z04 S02 5 M8X30 M02 M8 5 J03R L 1 1 J05 6 J06 6 J07 6 J08 6 PART NO QTY 9 Z03 4X10 S04 11 M6X20 W02 1 W03 1 W04 1 W09 4 2 Z05 5X25...

Page 9: ...Y8 Y3 Y4 Y2 Y2 Y2 Y2 Y4 Y3 Y8 Y1 Y2 Y2 Y2 Y15 Y9 Y9 Y14 Y16 Y17 Y6 Y6 Y6 Y6 Y6 Y6 Y12 Y12 Y12 Y12 Y10 Y10 Y10 Y10 Y11 Y11 Y11 Y11 Y6 Y6 Y7 Y7 Y2 10 8 Y7 4 Y9 Y10 4 PART NO QTY Y14 2 2 Y16 Y15 2 Y17 2...

Page 10: ...02L J05 L11A PART NO QTY L01A 1 L05A 2 L01B 1 L01C 1 L01D 1 L03E 1 L03F 1 L02C 1 L04A 2 L23 1 L11A 4 L11B 4 L11D 2 L11E 1 L10 1 L12C 1 L12D 1 L12F 1 L12G 2 PART NO QTY A 3 W01 3 S01 31 M6X10 M01 M6 J0...

Page 11: ...L13 PART NO QTY L01A 2 L05A 4 L01B 2 L01C 2 L01D 2 L03C 2 L03D 2 L04A 8 L11A 8 L11B 8 L11C 8 L08C 2 L12C 2 L12D 2 L12E 2 L12G 8 PART NO QTY A 6 W01 6 S01 74 M6X10 M01 M6 J01 2 J02R L 2 2 J04 4 12 4X14...

Page 12: ...09B 1 L09C 1 L02D 2 L02E 2 L02F 2 L02G 2 L05E 2 L11C 8 L11F 2 L11G 2 L11H 4 L12A 7 L12B 7 L12H 2 PART NO QTY L12I 2 L12J 2 L12K 2 L24 2 L25 2 L12G 4 W10 2 W12 1 W11 2 W13 1 8 Y6 8 Y7 4 Y9 Y12 4 Y14 2...

Page 13: ...6 Y6 Y6 Y6 Y12 Y12 Y12 Y12 Y7 Y15 Y17 Y9 Y15 Y17 Y16 Y14 Y7 Y7 L09A Y7 L09B L09E Y6 L11Cx2pcs Y6 L08D L08G L24 L07C L08B L05E L02A L22B L05C L22BX2PCS L06D L02B L02D L02F L02E L02G L05Dx8pcs L22x11pcs...

Page 14: ...9A L19B W06 B B B B Y10 L21B L21B L21A L21A PART NO QTY L15A 1 L19A 2 L19B 1 L20 1 L21A 2 L21B 2 W06 1 PART NO QTY B 4 8 Z01 4X14 4 Z02 4X14D PART NO QTY Y10 1 2 Z03 4X10 12 Roof Vent Assembly Overvie...

Page 15: ...17 L17 L16B Y11 Y11 Y11 Y11 L21C L21C L21D L21D L21C L21C L21D L21D L21C L21C PART NO QTY L14 1 L16A 8 L17 2 L18A 2 L16B 8 L18B 1 L18C 1 L18D 4 L21C 8 L21D 8 PART NO QTY C 8 32 Z01 4X14 6 Z02 4X14D PA...

Page 16: ...L20 L19A L19A L19B W06 B B B B Y10 L21B L21B L21A L21A PART NO QTY L15A 1 L19A 2 L19B 1 L20 1 L21A 2 L21B 2 W06 1 PART NO QTY B 4 8 Z01 4X14 4 Z02 4X14D PART NO QTY Y10 1 2 Z03 4X10 14 Roof Vent Asse...

Page 17: ...1 2 1 1 2 2 B B L19A L20 L19A L19B B B After connector B has been fitted use the hole in the profile to tighten the connector in place Push down the button on connector B before inserting it into the...

Page 18: ...L21A L21B First the polycarbonate glazing panel Y10 should be loosely retained by the bar capping profiles L21A and L21B Next tap the bar capping gently into position with a rubber mallet then fix th...

Page 19: ...2 1 2 Z03 Z03 W06 Y10 Z02 Install the Z02 screws to prevent the L15A from sliding off the vent Fix the W06 vent handles using Z03 screws If required automatic vent openers can be installed once the gr...

Page 20: ...16A L17 L17 L16B Y11 Y11 Y11 Y11 L21C L21C L21D L21D L21C L21C L21D L21D L21C L21C PART NO QTY L14 1 L16A 8 L17 2 L18A 2 L16B 8 L18B 1 L18C 1 L18D 4 L21C 8 L21D 8 PART NO QTY C 8 32 Z01 4X14 6 Z02 4X1...

Page 21: ...6A L16A L16A L16B L16B L16B C Left Door S02x2pcs L18D C C C C L18D L18A B Tighten L17A through L18A B with Z04 Slide L16A into L17A and L18D and slide L16B into L18A and L18B then assemble the door fr...

Page 22: ...11 L21C L21C L21C L21C L21D L21D L21D L21D First the polycarbonate glazing panels should be loosely retained by the bar capping profiles L21C and L21D Next tap the bar capping gently into position wit...

Page 23: ...mbly L18D 21 100mm 20mm 100mm 20mm This is the method of adjusting the door height Slide 2xS02 into L18D positioned 100mm away from each edge Secure S02 using M02 bolts then rotate the wheels to ensur...

Page 24: ...L16B L16B L16A L16A L16B C Right Door S02x2pcs L18D L18D L18A C L18D L18A C Tighten L17A through L18A C with Z04 Slide L16A into L17A and L18D and slide L16B into L18A and L18C then assemble the door...

Page 25: ...L21D L21D L21D L21C 21D L21C 21D L21C 21D First the polycarbonate glazing panels should be loosely retained by the bar capping profiles L21C and L21D Next tap the bar capping gently into position wit...

Page 26: ...ter Assembly 100mm 20mm 100mm 20mm This is the method of adjusting the door height Slide 2xS02 into L18D positioned 100mm away from each edge Secure S02 using M02 bolts then rotate the wheels to ensur...

Page 27: ...25 a b a b a b It is essential the dimensions a b are the same to ensure the base is square Expansion bolt in concrete Steel pegs in soil Support at the corners only is inadequate...

Page 28: ...26 L08B L08B W02 S04 S04 S01 L07A L07A W03 W04 W03 W03 Assemble L08B x 2 through W02 then tighten them with bolts and nuts Assemble L07A x 2 through W03 W04 then tighten them with bolts and nuts...

Page 29: ...le L08D E through W10 then tighten them with bolts and nuts NOTE Ensure the profiles are straight use a string line to check Also double check the diagonals before fixing down First lay out the cills...

Page 30: ...L24 L01B L01B L01A L01A 1 1 3 4 L24 L01A 1 1 L07D L05F L02A L02A L05E L05F L01B L07D 3 3 Install the corner posts as shown and secure with nuts bolts Outside View Inside View Assemble L07B C through...

Page 31: ...2 1 L13 W01 29 L07A 2 2 L07A L13 L13 1 1 1 1...

Page 32: ...1 8 7 2 3 L05C L22B 5 6 4 4 8 7 L05C L22B L02A 3 L02A L03A 1 2 Install all of the L05C and L22B braces as shown Install L02A ensuring that you insert 2 extra bolts in the channel which are needed lat...

Page 33: ...31 1 L03C L05A L08C 2 L03G L08C 3 L03D L05A L08C 4 L05B 5 L04A L01A L01B L05A 6 L03C L03D L03G L13 5 4 1 3 2 3 2 1 4 5 L03G L03C L03G L03D L03D L03C L05A L04AX4PCS L04AX4PCS 6 L05BX2PCS L05A...

Page 34: ...03D L01D L01C 4 L01C A L01A 1 L07A B L07A C Install L01C and L01D using connector A and part W01 then tighten them with the nuts and bolts provided Connect L01B to L01D and L01A to L01C using connecto...

Page 35: ...33 1 L03E L03F L05A L10 2 L04A L01A L01B L05A L04A L03E L03F 4 L23 S01x3pcs 5 L03E L03F L23 L02C 3 2 2 3 3 4 4 5 1 1 L05A L03E L03F L05A L04A L04A L23 L02C Install the door and frames as shown below...

Page 36: ...L01D L01C M01 Slide S01x1pc in L02C before installing W01 L07C B Install L01C and L01D using connector A and part W01 then tighten them with the nuts and bolts provided Connect L01B to L01D and L01A t...

Page 37: ...L06E Z05 Z05 L06E Z05 Roof Ridge Assembly Insert half part of L27 into L06D leaving 250mm length of L27 Then secure L27 and L06D with Z05 Insert another end of L27 into L06E and ensure the junction wo...

Page 38: ...to L06C using part W12 then tighten them with the nuts and bolts provided Please follow these steps if your order includes decorative cresting Drill one hole to each side of L26 approximately 3mm diam...

Page 39: ...B03 B02 B02 B03 B02 B02 B03 B02 B02 B02 B02 B03 B02 B02 B03 B02 B02 W07 B02 B02 B03 B02 B02 B03 B02 B02 1 1 L06D L06C L06E 1 B02 B02 B03 Slide B01 B02 B03 into each side of L26 in the correct order Us...

Page 40: ...L02D L02E L02B L02E L02D L02B L02B 1 L03B L02B 2 3 Install L02B ensuring that you insert 3 extra bolts in the channel which are needed later to fix the bracing Install L02B L02D 02E ensuring that you...

Page 41: ...01x3pcs L02F L02G L02F L02G L02G L02F 3 2 1 L25 L25 L02D L02E Connect L25 to L02D L02E with bolts and nuts Do the same on the other side Install L02G L02F ensuring that you insert 1 extra bolt in the...

Page 42: ...d in the bolt channel for the W08 handle Finally install the L22B to the roof of the greenhouse Install the L04A vent frame profile and the W08 handle frame profile Handle frame W08 is not required if...

Page 43: ...1 3 3 3 3 4 5 2 2 6 6 L22 L22C 7 L22B 5 7 L22C Close the window vents then adjust W06 and W08 to the correct positions and secure W08 W06 The frame is now complete Once you start the glazing ensure th...

Page 44: ...12 13 14 15 L11B L12G L11A L12D L12E L12C L11C First the polycarbonate glazing panels should be loosely retained by the bar capping profiles as shown in the detail drawings Next tap the bar capping g...

Page 45: ...1D L11D L12C L12D L11A L11A L12G L12G L11B L11B L11E L12F Y2 Y2 First the polycarbonate glazing panels should be loosely retained by the bar capping profiles as shown in the detail drawings Next tap t...

Page 46: ...ce The top of the panels should be pushed up behind the gutter profile then pushed in against the base profile as shown in the detail drawings The panels should be loosely retained by the glazing bar...

Page 47: ...45 Y7 Y7 Y7 Y9 Y9 Y7 Y14 Y16 Y7 Y15 Y17 Y7 Install all of the roof panels by inserting the panel into the ridge then dropping it onto the gutter profile see Fig 1 above...

Page 48: ...L12B L12B L12B L12B L11B L12H L12J L12K L12I L11F L11G L09B L09C L12G L12G L09A 1 2 3 L09A Tap all of the bar capping into the channels of each frame profile with a rubber mallet as shown in the deta...

Page 49: ...47 Y15 Y9 Y9 Y14 Y16 Y17 Y7 Y7...

Page 50: ...48 1 2 3 L09E L12A L12I L12G L12K L11B L11G L11F L12H L09D L12A L12G L12J L11B Tap all of the bar capping into the channels of each frame profile with a rubber mallet as shown in the detail drawings...

Page 51: ...profile securely in position using Z01 screws as shown in the detail drawings Be careful not to over tighten but ensure the screws are securely fixed Ensure the bar capping profiles are pushed firmly...

Page 52: ...03 W06 W08 L04A L04A OR 4 L15A Z02x2 L14 L14 1 S01 M01 L23 L23 L19B L19B Manual Opener Automatic Opener W09 L04A S04 50 Ensure the manual vent is closed as shown Slide L15A along the groove in the L06...

Page 53: ...L14 Door L14 Door D 51 D D Left Door Right Door Rotate D the roller wheels to adjust the height of the door so it does not bind or rub on the bottom track...

Page 54: ...ections with Silicone to avoid any leaks If you wish to eliminate leaks use glue when fixing the downpipe bends not provided Drill a hole in L01A and L01B approximately 3mm diameter and 700mm up from...