G-Power America GN5250DW, Owner'S Manual

Page 1: ...GN5250DW We Power Your World Green Power America LLC Owner s Manual of Generator for Rev 20190828...

Page 2: ...oduct purchase 2 Customer Service can Be serve you on Warranty related issues 3 You can register your product in one ways as follow 1 o to the website at www green poweramerica com service and 2 box P...

Page 3: ...el Generator Topic Page 3 y t n a r r a W d e t i m i L 5 s e n i l e d i u G y t e f a S 6 s n o i t u a c e r P l a r e n e G Assembly and Installation 15 Inspection Cleaning Maintenance and Storage...

Page 4: ...One 1 Year Limited Warranty Apply to GPD1500 GN1750D For household use only from the original date of purchase the warranty is clocked and the parts will be free in the 1st year If the product is used...

Page 5: ...ning amount refunded after the return is received by GPA The return address will be noted by GPA when the RGA is provided Attention please Do Not Return The Unit To The Place Of Purchase even unless t...

Page 6: ...EMISSION CONTROL SYSTEM WARRANTIES IF APPLICABLE ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A unit provided as...

Page 7: ...6 Green Power Green Power Green Power Green Power please call specified toll free number Service purchaser should contact Green Power r o t a r e n e G l e u F l a u D W 0 5 2 5...

Page 8: ...Green Power Green Pow 7 Owner s Manual...

Page 9: ...r future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INS...

Page 10: ...R THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you cannot see or s...

Page 11: ...nded fuel and oil Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST...

Page 12: ...one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electric...

Page 13: ...and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean and dry Replace any wiring w...

Page 14: ...ny generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wi...

Page 15: ...k of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER...

Page 16: ...ator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the gener...

Page 17: ...hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact wi...

Page 18: ...proved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 17 0 ft 50...

Page 19: ...8 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 Two Handles with bolts pin 2 Two axle shaft with nuts 3 Two Split Pin 4 5 One g...

Page 20: ...ING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling...

Page 21: ...not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground connector 8 on the genera...

Page 22: ...and cooled down before refilling the fuel tank Filling the Fuel Tank Follow the steps below to fill the fuel tank CONNECTING THE LPG PROPANE TANK Connecting LPG Tank 1 Make sure the generator is off o...

Page 23: ...valve to ON position b Turn the Fuel Select Switch point to GAS O N O FF FOR LPG PROPANE a Make sure the LPG hose is safely secured from the generator to the tank b Switch the gasoline valve to OFF po...

Page 24: ...h propane shut off the propane tank valve Fig 14 Allow the generator to run at no load to reduce and stabilize engine and alternator temperatures 3 4 Push the generator STOP button to stop the engine...

Page 25: ...TO THE EQUIPMENT GREEN POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply connect the power cords o...

Page 26: ...nerator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equipment to the D...

Page 27: ...er the spark plug is seated tighten with a spark plug wrench to compress the washer Inspection Cleaning and Maintenance WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS OFF POSITION DISCONNE...

Page 28: ...tor If the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment c up and O ring 2 Clean the sediment cup and O ring...

Page 29: ...urther use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or...

Page 30: ...olvent to clean the filter element can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2...

Page 31: ...30 r o t a r e n e G l e u F l a u D W 0 5 2 5...

Page 32: ...ipstick and the drain plug Allow the used oil to drain completely then reinstall the drain plug and tighten it securely 2 3 With the engine in a level position fill to the outer edge of the oil filler...

Page 33: ...32 DC PROTECTOR Wiring Diagram for GN5250DW G R W DC WINDING R B W BR r o t a r e n e G l e u F l a u D W 0 5 2 5...

Page 34: ...e 4250W GAS 3800 Propane Outlet Speci cations AC electr DC electrical ical Outlet 12V 8 3A Two 120V 20A NEMA 5 20 Receptacle one 120V 240V 30A NEMA L14 30R Receptacle Gasoline engine Fuel Type Unleade...

Page 35: ...M8X58 SPARK PLUG GPG4000 A 01 GPG4000 A 02 GPG4000 A 03 GPG4000 A 04 GPG4000 A 05 GPG4000 A 06 GPG4000 A 07 GPG4000 A 08 GPG4000 A 09 GPG4000 A 10 GPG4000 A 11 PGH40025 PGH40653 PGH40675 PGS40003 PGH...

Page 36: ...VERNOR ARM SHAFT LOCK PIN 8mm DRAIN PLUG BOLT DRAIN PLUG WASHER 10 2mm SLIDER WASHER BALL BEARING 6205 OIL ALERT GOVERNOR SLIDER HEX HEAD FLANGE BOLT M6X12 Qty 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 PGH45150 P...

Page 37: ...04 GPG4000 C 05 GPG4000 C 06 GPG4000 C 07 Qty 1 1 1 1 2 6 1 PGH46854 PGH46934 PGH46902 PGH40925 6 PGH41000 PGH46875 PGH42133 DESCRIPTION K N A R C CASE COV ER K N A R C CASE COV ER PAD OIL SCALE GPA P...

Page 38: ...nkshaft system assy Description D GPD5000 D 01 GPG4000 D 02 CRANKSHAFT COMP SEMICIRCLE KEY PGH48207 PGH42101 1 Qty 1 1 GPA Parts No LCT Parts No LCT engine parts r o t a r e n e G l e u F l a u D W 0...

Page 39: ...SION RING B OIL RING A OIL RING B PISTON PIN CLIP PISTON PISTON PIN CONNECTING ROD CONNECTING COVER CONNECTING ROD BOLT Qty PGH41327 1 1 1 2 1 2 PGH41327 2 PGH41327 3 PGH41327 4 PGH41300 PGH41253 1 1...

Page 40: ...M PIVOT BOLT M8 PUSH ROD GUIDE PLATE PUSH ROD VALVE LIFTER CAMSHAFT OIL SEAL VALVE SPRING Qty PGH40525 2 2 2 2 1 2 2 1 2 PGH40550 PGH40500 PGH40475 PGH40275 PGH48025 PGH40325 PGH48900 PGH40300 1 1 2 1...

Page 41: ...GH46050 1 4 PGH46050 1 5 PGH46050 1 6 PGH46050 1 7 PGH46050 1 8 PGH46050 1 9 PGH46050 1 10 PGH46050 1 11 PGH46050 1 12 PGH46050 1 13 1 3 1 1 2 2 1 1 1 1 1 1 1 1 GPA Parts No LCT Parts No SPRING RETAIN...

Page 42: ...000 H 05 FLANGE BOLT M6 X 12 GPG4000 H 06 FLANGE BOLT M6 X 20 3 PGS40007 PGS40003 PGH42628 PGH46163 PGH46182 PGH46145 8 7 7 Qty 1 1 1 4 1 GPG4000 H 07 FLANGE BOLT M6 X 10 PGS40000 2 GPG4000 H 08 FLANG...

Page 43: ...PER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET 1 5 6 2 3 4 1 9 0 5 8 4 H G P PGH44128 PGH44150 PGH44203 Qty 1 1 FUEL HOSE 1 1 1 1 GPA Parts No LCT Parts No LCT engine parts Carburetor syste...

Page 44: ...GPG4000 J 03 GPG4000 J 04 FLYWHEEL COOLING FAN STARTER PULLEY FLYWHEEL NUT M14X1 5 3 2 PGH42475 PGH42461 PGH42500 PGH46142 Qty 1 1 1 1 GPA Parts No LCT Parts No LCT engine parts Flywheel system assy r...

Page 45: ...ISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 Qty BGS40009 PGH44675 3 PGH44675 2 1 PGH44675 2 2 PGH44675 2 3 1 1 1 1 1 GPA Parts No LCT Parts...

Page 46: ...NTROL AJUSTING SPRING PAN SCREW M5 X 25 FLANGE BOLT M6 X 12 GOVERNOR SPRING THROTTLE RETURN SPRING GOVERNOR ROD FLANGE NUT M6 GOVERNOR ARM BOLT M6 GOVERNOR ARM Qty PGH45525 PGH45503 PGH48600 PGS20000...

Page 47: ...60 PGH42160 2 4 PGH42160 2 5 PGS40003 PGH44104 Qty DESCRIPTION AIR CLEANER COV ER COMP AIR CLEANER ELEMENT FLANGE NUT M6 AIR CLEANER SEPARATOR AIR CLEANER SEAL AIR CLEANER CASE COMP GASKET 1 8 8 GPG40...

Page 48: ...1 1 6 2 Part No Description O BGG31005 BGG31520 BGG30212 BGS30007 BGS40003 1 2 5 3 4 5 5 5 5 MUFFLER STAY COMP FLANGE BOLT M8 X 16 MUFFLER COMP MUFF OUTER PROTECTOR COMP FLANGE BOLT M6 X 12 Equipment...

Page 49: ...P 06 TUBE CLIP A GPG4000 P 07 FUEL TUBE D 4 5 6 6 7 10 11 8 9 9 12 GPG4000 P 08 FUEL VALVE GPG4000 P 09 TUBE CLIP C GPG4000 P 10 FLANGE BOLT M6x25 GPG4000 P 11 1 Qty 1 1 1 1 1 2 4 4 4 2 1 1 BGH63575...

Page 50: ...0 BGG50200 BGG50100 AC CIRCUIT PROTECTOR EARTH TERMINAL GPG4000 Q 04 120V 20A NEMA 5 20 Receptacle 120V 240V 30A NEMA L14 30R Receptacle GPG4000 Q 05 DC DC 12 AC CIRCUIT PROTECTOR V OUTPUT GN5250 Q 06...

Page 51: ...06 GENERATOR FRAME BOTTON RUBBER A GPG4000 R 02 1 BGG50068 2 CONTROL PANEL CASE GPG5000 R 02 1 3 2 GPA Parts No Factory Parts No Equipment Parts excluded in LCT Engine Frame Comp ASSY r o t a r e n e...

Page 52: ...00 S 06 GPG4000 S 07 GPD5000 S 08 GPG4000 S 09 GPG4000 S 10 GPG4000 S 11 GPG4000 S 12 GPD5000 S 13 GPD5000 S 14 GPG4000 S 15 GPD5000 S 16 GPG4000 S 17 GPG4000 S 18 GPG4000 S 19 STATOR COVER STATOR ASS...

Page 53: ...60649 WHEEL 2 GPD5000 T 04 BGS42004 SHAFT 2 GN5250 T 05 BGS61001 SPLIT PIN 2 GN5250 T 06 BGG42113 HANDLE 2 GN5250 T 07 BGS30019 BOLT M8 40 2 GPG6500 T 08 BGS61005 RUBBER 2 GPG6500 T 09 BGS20002 FLANGE...

Page 54: ...Distributed by Green Power America LLC www Green PowerAmerica com All copyright c is reserved by Green Power America LLC GPA reserves the right of any amendment on the manual without notice...