GABRIEL KAKELUGNAR AVANTI G860, Assembly Instruction Manual

Page 1: ... 7 18 Radiation plate installation 19 Tiles and cassette Tiling preparations 20 Tiling assembly 21 Tiling recommendations 22 Cassette assembly 24 Fan installation 27 TMS 2015 10 15 Assembly instruction AVANTI tile stoves Model G860 Avanti Black G861 Avanti White G862 Avanti Special All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...released test report nr 39 8796 DECLARED PERFORMANCE Essential characteristics Performance Harmonized technical specification Reaction to fire A1 WT Distance to combustable Behind 50mm material Side 300mm Ceiling 50mm Risk for burning fuel falling out Pass Emission of combustion products CO 0 1 NOx 78mg m3 OGC 46mg m3 PM 37mg m3 Surface temperature Pass Cleanability Pass EN 15250 2007 Mecanical re...

Page 3: ...measurement Shows important measurements during assembly Trowel Shows where the clay mortar is placed Rendered areas Shows the areas that shall be rendered with clay mortar Saw Shows where the prefabricated modules should be sawn Insulation Shows where you place the insulation Flue connection Gabriel stoves can be either rear or top connected A prefabricated flue can be directly connected on the t...

Page 4: ... ø 150 mm flue pipe connection Top connection 2190 mm Rear connection c c 2115 mm Measurement for ø 125 mm combustion air inlet connection min 15 mm 560 mm 340 mm ø125 mm Combustible wall Base block 440 mm 440 mm min 15 mm 190 mm ø150 mm Combustible wall All manuals and user guides at all guides com ...

Page 5: ...8 8 8 8 8 10 11 11 12 12a No joints 1 17 shows the numbers of all parts see page 6 Control and guide measurements all measurements in mm Outer mantle Inner core Control measurement Floor level Important measurements AVANTI 560 mm 880 mm 35 mm 50 mm Distance to ceiling 50 mm min 50 mm Body Combustible ceiling Base block Combustible wall Radiation plate Distance to wall 50 mm All manuals and user gu...

Page 6: ...AMIK AB 6 Start A 5 4 3 3 3 3 3a 3 2 1 17 16 15 14 13 9 9 9 9 9 9 9 9 9 8 7 6a 6 6 6 6 8 8 8 8 8 11 11 12a 12 10 Overall installation sequence All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 7: ...the prepared floor Make sure the regu lation distance to the wall is kept Level vertically and horizontally Check the distance to the wall min 50 mm Set the firebox block 2 with mortar Level vertically at the rear with the baseblock Seal insulate between the firebox blocks Check that the height is within the tolerance 293 mm Before starting the assembly make sure that the support is approved accor...

Page 8: ...th a squeezed sponge Set the firebox block 6 with mortar The firebox block must not touch the outer rings the firebox block must be allowed to expand freely without affecting the outer ring Seal with insulation at the front edge of the U formed blocks Make sure the soot hole is min 100 mm Level vertically and horizontally Check the height see page 5 Make sure that no mortar falls between the fireb...

Page 9: ...ebox block 6 on top of the first one Make sure that no mortar falls between the blocks Seal with insulation at the front edge of the U formed blocks Level vertically and horizontally Make sure that no mortar falls between the firebox block and the outer ring Set the outer ring 3 with mortar Level vertically and horizontally Check the heights see page 4 All manuals and user guides at all guides com...

Page 10: ...ith mortar Level vertically and horizontally Make sure that no mortar falls into the expansion gap at the back of the firebox blocks Set the fourth firebox block 6 on top of the third one Make sure that no mortar falls between the blocks Seal with insulation at the front edge of the U formed blocks Level vertically and horizontally Make sure that no mortar falls into the expansion gap at the back ...

Page 11: ...one Make sure that no mortar falls between the blocks Seal with insulation at the front edge of the U formed blocks Level vertically and horizontally Note Remove any excess mortar that has fallen to the bottom in the left and right smoke gas channel Clean the channels with a wet brush Make sure that no mortar falls into the expansion gap at the back of the firebox blocks All manuals and user guide...

Page 12: ... shown in the picture This will enable you to continue without disturb ing the vertical measure ments as you progress The support will also be of help when tiling above the firebox Set the outer shelf block 5 with mortar Cut a piece of insulation to seal the space under the shelf Check that the height is within the tolerance 1020 mm Set the outer ring 9 with mortar Level vertically and horizontall...

Page 13: ...ust not be in contact Level vertically and horizontally Check the control measurements see page 5 For a better joint wipe the contact surfaces of the outer rings with a squeezed sponge Afterwards gently brush the mortar joints with a wet radiator brush Place the inner block 8 on top of the firebox block 7 without mortar joint Make sure that this and the following blocks are in level and do not ign...

Page 14: ... horizontally Set the church roof 10 Level vertically and horizontally Place a thin strip of insulation 2 3 mm between the block and outer ring to prevent soot accumulation Set the flame protection block 11 with mortar Level vertically and horizontally All manuals and user guides at all guides com ...

Page 15: ...ssembly Set outer ring 9 with mortar Level vertically and horizontally Set the divider block 12 in mortar Level vertically and horizontally Set outer ring 9 with mortar Level vertically and horizontally All manuals and user guides at all guides com ...

Page 16: ...er core to expand upwards Place the allocated insulation strip on top of the divider and flame protection blocks Smear a small string of wet mortar just to fix the insulation to the fol lowing top lid The insulation shall function as an expansion gap towards the divider so that the inner block can move vertically Set the top lid 13 with mortar Level vertically and horizontally Don t forget the ins...

Page 17: ...ar easiest done before the assembly Top flue connection Set the blocks 15 with mortar Join the two blocks together with the heat resistant silicon or mortar Rear flue connection to an existing chimney Cut the back of the blocks for a suitable connec tion Render and brush the soot channel surfaces Make sure the damper runs freely The two blocks 15 shall be set in mortar 5 mm inside the vertical lin...

Page 18: ...Set the small lid 16 in mortar If needed cut to size for the either of the two flue pipe installations Assembly The supporting pieces 17 shall be adjusted according to the size of the crown tiles All manuals and user guides at all guides com ...

Page 19: ...wards the stove body Screw it together with the lower heat plate 20 as shown Place the brackets 18 on the top of the stove secure with silicon When the stove body assembly is completed Hang the rdiation plate on the brackets as shown Screwed Radiation plate Radiation plate installation All manuals and user guides at all guides com ...

Page 20: ...joints could vary accordingly The overall appearance is important We recommend wooden wedges Seal with adhesive between tiles and body around the firebox and the soot holes Do not block the air inlet hole grate for convection heat Corner tiles are fixed to create a shadow line as shown Picture 3 page 21 Keep to the marked lines while tiling Picture 3 page 21 Be sure that the rear edge is straight ...

Page 21: ...packel både på stomme och kakel enligt bild Loda in centrum Att tänka på Loda in mitten Applicera fix både på stomme och kakel med en tandspackel ca 8 mm stommen och tvärtom på kaklet så du får ett mönster Ett skift i taget Fogtjocklek ca 2 3 mm Håll den markerade feta linjen vid kaklingen Börja kakla nerifrån och mitten Sockel fotsims eldstad osv och gå mot sidorna Se till att få rak bakkant mot ...

Page 22: ... 2 Tile around the fireplace Measure and check the diagonals so that they are equal Make sure that the tiles are level and plumb by placing a level on both tiles M and Nr 1 and M and Nr 3 3 4 Continue with the corner tiles U and go to the wall Keep a straight line at the back Have in mind the shadow line of about 2 mm the corner tiles provide Picture 3 page 21 5 6 Repeat the procedure 3 and 4 abov...

Page 23: ...r 16 Nr 15 Nr 14 Nr 1 Nr 2 Nr 11 A Nr 11 A M M Nr 4 Nr 5 Nr 6 Nr 16 Nr 15 Nr 14 Nr 9 Nr 10 Nr 3 Nr 12 B A A B A A B 2 1 3 4 5 6 7 8 9 10 11 Mortar Shelf Picture 6 Picture 7 Start from the center All manuals and user guides at all guides com ...

Page 24: ...hole in the fire box block Fit in the cassette so that the steel flanges round the cassette are inside the tiles and the brass frame is in contact with the tiles Note If the cassette does not fit correctly at the bottom edge this can be compensated by removing some rockwool in the forward edge Alternatelive a thin layer of mortal can be laid at the rear edge under the rockwool plate Thereafter the...

Page 25: ...ible tube through the hole in the cassette bottom and fit it over the connecting flange and fasten the flange plaate Mount the damper in the bottom of the cassette do not forget the cotter pins Make sure the damper has a free action Fasten the cover plate All manuals and user guides at all guides com ...

Page 26: ...mm and apply a silicon string just inside the edge around the brass frame then push the cassette back in Even the seal with a wet finger to dip the finger in water with dish washing detergent is an easy way to get a neat silicon seal Remove the masking tape Insulate behind the cassette around the sides and in the front edge between the cassette and the body NOTE The cassette is installed in the sa...

Page 27: ...as it will restrict the inlet convection air flow to the cassette Press the fan carefully into the pre cut hole in the sealing block Note The fan must be moun ted so that air is sucked into the fan The air flow passes through channels in the cassette and exit through the upper front edge Fan installation in round and rectangular stoves Insert the steel plate vertically and over the cassete Turn th...

Page 28: ...long lasting heat radiation Fan controlled direct heat through channels in the hot air cassette for efficient heat circulation Connection for combustion air from the outside The traditional 5 channel flue gas principle is still incomparable Airflow on the inside keeps the glass cleaner GABRIEL KERAMIK AB info gabriel keramik se www gabrielkakelugnar se Tel 46 0 499 233 00 All manuals and user guid...