GABRIEL KAKELUGNAR G830, Assembly Instruction Manual

Page 1: ...installation sequence 6 Assembly 7 18 Radiation plate installation 19 Tiles and cassette Tiling preparations 20 Tiling recommendations 22 Tiling assembly 23 Cassette assembly 24 Fan installation 27 T...

Page 2: ...830 Borgholm G840 Ekeby G855 Kung lv G860 Avanti G861 Avanti Intended use Space heating in residential buildings Fuel type Wood logs MANUFACTURER Name AB Gabriel Keramik Address Strandav gen 62 38052...

Page 3: ...e marked with a pen Control measurement Shows important measurements during assembly Trowel Shows where the clay mortar is placed Rendered areas Shows the areas that shall be rendered with clay mortar...

Page 4: ...mm Measurement for 125 mm combustion air inlet connection min 15 mm 560 mm 340 mm 125 mm Combustible wall Base block Preparations Measurement for 150 mm flue pipe connection Top connection 2190 mm Rea...

Page 5: ...1 3 3a 3 3 3 3 4 9 9 9 9 9 9 9 9 9 13 14 15 5 2030 2190 No joints 560 mm 880 mm 35 mm 50 mm Distance to ceiling 50 mm min 50 mm Body Combustible ceiling Base block Combustible wall Radiation plate Dis...

Page 6: ...GABRIEL KERAMIK AB 6 RECTANGULAR Start A 5 4 3 3 3 3 3a 3 2 1 17 16 15 14 13 9 9 9 9 9 9 9 9 9 8 7 6a 6 6 6 6 8 8 8 8 8 11 11 12a 12 10 Overall installation sequence...

Page 7: ...mm thick layer of mortar on the prepared floor Make sure the regu lation distance to the wall is kept Level vertically and horizontally Check the distance to the wall min 50 mm Set the firebox block 2...

Page 8: ...ly For a better joint wipe the contact surfaces with a squeezed sponge Set the firebox block 6 with mortar The firebox block must not touch the outer rings the firebox block must be allowed to expand...

Page 9: ...Assembly Set the second firebox block 6 on top of the first one Make sure that no mortar falls between the blocks Seal with insulation at the front edge of the U formed blocks Level vertically and ho...

Page 10: ...tally Set the outer ring 3 with mortar Level vertically and horizontally Make sure that no mortar falls into the expansion gap at the back of the firebox blocks Set the fourth firebox block 6 on top o...

Page 11: ...h firebox block 6a on top of the fourth one Make sure that no mortar falls between the blocks Seal with insulation at the front edge of the U formed blocks Level vertically and horizontally Note Remov...

Page 12: ...and the firebox top block as shown in the picture This will enable you to continue without disturb ing the vertical measure ments as you progress The support will also be of help when tiling above the...

Page 13: ...ter rings and inner blocks must not be in contact Level vertically and horizontally Check the control measurements see page 5 For a better joint wipe the contact surfaces of the outer rings with a squ...

Page 14: ...mortar Level vertically and horizontally Set the church roof 10 Level vertically and horizontally Place a thin strip of insulation 2 3 mm between the block and outer ring to prevent soot accumu latio...

Page 15: ...15 1811 mm 9 12 9 24 25 26 Assembly Set outer ring 9 with mortar Level vertically and horizontally Set the divider block 12 in mortar Level vertically and horizontally Set outer ring 9 with mortar Lev...

Page 16: ...to leave enough space for the whole inner core to expand upwards Place the allocated insulation strip on top of the divider and flame protection blocks Smear a small string of wet mortar just to fix...

Page 17: ...l be rendered with clay mortar easiest done before the assembly Top flue connection Set the blocks 15 with mortar Join the two blocks together with the heat resistant silicon or mortar Rear flue conne...

Page 18: ...CTANGULAR 16 33 35 34 17 Set the small lid 16 in mortar If needed cut to size for the either of the two flue pipe installations Assembly The supporting pieces 17 shall be adjusted according to the siz...

Page 19: ...so that the bent edge is towards the stove body Screw it together with the lower heat plate 20 as shown Place the brackets 18 on the top of the stove secure with silicon When the stove body assembly...

Page 20: ...mmended The tiles are handmade with tolerance and joints could vary accordingly The overall appearance is important We recommend wooden wedges Seal with adhesive between tiles and body around the fire...

Page 21: ...1 Mark the centre line Applicera fix med tandspackel b de p stomme och kakel enligt bild Loda in centrum Att t nka p Loda in mitten Applicera fix b de p stomme och kakel med en tandspackel ca 8 mm st...

Page 22: ...he middle and work out to the sides 2 Tile around the fireplace Measure and check the diagonals so that they are equal Make sure that the tiles are level and plumb by placing a level on both tiles M a...

Page 23: ...U U U U A C A C B A F F S S R R A U C A B A U A C V Y X X Z V K M M L H E E O G J T T G E Q Q D P D A A U U D P D A A U U 2 1 3 4 5 6 7 8 9 10 11 12 Start from the center Shelf tiles V Y X and Z shou...

Page 24: ...quare hole same size as the hole in the fire box block Fit in the cassette so that the steel flanges round the cassette are inside the tiles and the brass frame is in contact with the tiles Note If th...

Page 25: ...r tiled stoves Pass the flexible tube through the hole in the cassette bottom and fit it over the connecting flange and fasten the flange plaate Mount the damper in the bottom of the cassette do not f...

Page 26: ...ct position pull it out again approx 20 mm and apply a silicon string just inside the edge around the brass frame then push the cassette back in Even the seal with a wet finger to dip the finger in wa...

Page 27: ...ling block is not pushed to far in as it will restrict the inlet convection air flow to the cassette Press the fan carefully into the pre cut hole in the sealing block Note The fan must be moun ted so...

Page 28: ...esistant material for long lasting heat radiation Fan controlled direct heat through channels in the hot air cassette for efficient heat circulation Connection for combustion air from the outside The...