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Technical Information 

Electromagnetic Compatibility (EMC) 

EMI SUSCEPTIBILITY - 

The governor system can be adversely affected by large interfering signals 

that are conducted through the cabling or through direct radiation into the control circuits. 

All GAC speed control sensors contain filters and shielding designed to protect the unit’s sensitive 
circuits from moderate external interfering sources. Although it is difficult to predict levels of 
interference, applications that include magnetos, solid sate ignition systems, radio transmitters, 
voltage regulators or battery chargers should be considered suspect as possible interfering 
sources. 

If it is suspected that external fields, either those that are radiated or conducted, are or will affect 
the governor systems operation, it is recommended to use shielded cable for all external 
connections. Be sure that only one end of the shields, including the speed sensor shield, is 
connected to a single point on the case of the speed control unit. Mount the speed control to a 
grounded metal back plate or place it in a sealed metal box. 

Radiation is when the interfering signal is radiated directly through space to the governing system. 
To isolate the governor system electronics from this type of interference source, a metal shield or 
a solid metal container is usually effective. 

Conduction is when the interfering signal is conducted through the interconnecting wiring to the 
governor system electronics. Shielded cables and installing filters are common remedies. 

In severe high-energy interference locations such as when the governor system is directly in the 
field of a powerful transmitting source, the shielding may require to be a special EMI class 
shielding. For these conditions, contact for specific recommendations. 

Instability 

Instability in a closed loop speed control system can be categorized into two general types. 

PERIODIC 

appears to be sinusoidal and at a regular rate. 

NON-PERIODIC 

is a random wandering or 

an occasional deviation from a steady state band for no apparent reason. 

Switch C1 controls the “Lead Circuit” found in the ESD-5550/5556/5570. The normal position is 
“ON.” Move the switch to the “OFF” position if there is fast instability in the system. 

Switch C2 controls an additional circuit added in the ESD-5550/5570 that is designed to eliminate 
fast erratic governor behavior, caused by very soft or worn couplings in the drive train between 
the engine and generator. The normal position is “OFF.” Move to the “ON” position if fast erratic 
engine behavior due to a soft coupling is experienced. 

The 

PERIODIC 

type can be further classified as fast or slow instability. Fast instability is a 3 Hz. or 

faster irregularity of the speed and is usually a jitter. Slow periodic instability is below 3 Hz., can 
be very slow, and is sometimes violent. 

If fast instability occurs, this is typically the governor responding to engine firings. Raising the 
engine speed increases the frequency of instability and vice versa. In this case, placing switch C1 
in the “OFF” position will reduce the speed control unit’s sensitivity to high frequency signals. 
Readjust the 

GAIN 

and 

STABILITY 

1or optimum control. Should instability still be present, the 

removal of E1 to E2 jumper may help stabilize the engine. Post locations are illustrated in Diagram 
1. Again, readjust the 

GAIN 

and 

STABILITY 

for optimum control. Interference from powerful

electrical signals can also be the cause. Turn off the battery chargers or other electrical equipment 
to see if the system instability disappears. 

Summary of Contents for ESD-5550 Series

Page 1: ...a control cabinet or engine mounted enclosure with other dedicated control equipment If water mist or condensation may come in contact with the controller it should be mounted vertically This will al...

Page 2: ...he speed sensor 3 4 turn after touching the ring gear teeth will achieve a satisfactory air gap The magnetic speed sensor voltage should be at least 1 VAC RMS during cranking ADJUSTMENTS Before Starti...

Page 3: ...peed function is now set to approximately 10 above the requested speed If a different value of overspeed setting is required raise the engine speed to the desired overspeed value i e 115 Rotate the OV...

Page 4: ...s method separates the starting process so that each may be optimized for the lowest smoke emissions Remove the connection between Terminals M G Start the engine and adjust the SPEED RAMPING for the l...

Page 5: ...Terminals N and P This is required to match the voltage levels between the speed control unit and the synchronizer When an accessory is connected to Terminal N the speed will decrease and the speed a...

Page 6: ...Hz 1K 2 400 Hz 5K 3 000 Hz 10K 3 500 Hz 25K 3 700 Hz 50K Select Proper Potentiometer Value from Table 4 SPECIFICATIONS PERFORMANCE Isochronous Operation Steady State Stability 0 25 or better Speed Ran...

Page 7: ...d N C 10 Amps RELIABILITY Vibration 1G 20 100 Hz Testing 100 Functionally Tested PHYSICAL Dimensions See Outline DIAGRAM 1 Weight 1 8 lbs 820 grams Mounting Any Position Vertical Preferred Droop is ba...

Page 8: ...Technical Information Diagramm2 for ESD 5550 ESD 5555 and ESD 5570 only...

Page 9: ...Technical Information Diagramm for ESD 5556 only...

Page 10: ...s A F on the speed control unit 1 If the voltage speed reading is 1 0 to 2 0 VDC a SPEED adjustment is set above desired speed b Defective speed control unit 2 If the voltage reading is above 2 0 VDC...

Page 11: ...ing may require to be a special EMI class shielding For these conditions contact for specific recommendations Instability Instability in a closed loop speed control system can be categorized into two...

Page 12: ...rect for disturbance Look for engine misfirings an erratic fuel system or load changes on the engine generator set voltage regulator If the throttle is slightly erratic but performance is fast move sw...

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