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Technical Information 

Slow instability can have many causes. Adjustment of the 

GAIN 

and 

STABILITY 

usually cures 

most situations by matching the speed control unit dynamics. If this is unsuccessful, the dead time 
compensation can be modified. Add a capacitor from posts E2 to E3 (negative on E2). Post 
locations are illustrated in Diagram 1. Start with 10 mfds. and increase until instability is 
eliminated. The control system can also be optimized for best performance by following this 
procedure. 

If slow instability is unaffected by this procedure, evaluate the fuel system and engine 
performance. Check the fuel system linkage for binding, high friction, or poor linkage. Be sure to 
check linkage during engine operation. Also look at the engine fuel system. Irregularities with 
carburetion or fuel injection systems can change engine power with a constant throttle setting. 
This can result in speed deviations beyond the control of the governor system. Adding a small 
amount of droop 

(Jumper K-L) 

can help stabilize the system for troubleshooting. 

NON-PERIODIC 

instability should respond to the 

GAIN 

control. If increasing the gain reduces the 

instability, then the problem is probably with the engine. Higher gain allows the governor to 
respond faster and correct for disturbance. Look for engine misfirings, an erratic fuel system, or 
load changes on the engine generator set voltage regulator. If the throttle is slightly erratic, but 
performance is fast, move switch C1 to the “OFF” position. This will tend to steady the system. 

If unsuccessful in solving instability, contact for assistance. 

In order to be compliance with the 

CE

 directives, the installer is obligated to install the 

equipment in strict accordance with the following guidelines. 

1.

The Speed Control Unit must be mounted against the metal ground plane with four bolts which make

 

a positive electrical connections between the case and the back plane or a backing plate, PL128

 

must 

be installed.

2.

The magnetic pickup must be connected to the speed control using shielded cable as shown in the
wiring diagrams.

3.

All shielded cable connections to the speed control must be connected to the case at

 

the

 

corner

threaded connection per the wiring diagram.

4.

The BATTERY minus connection at Terminal E must also be additionally jumpered to the case at the
corner.

5.

Shielded cable for the actuator is recommended to minimize the actuator’s slight movement during

fast voltage transients. The installer’s choice of not using shielded cable may cause the actuator to
move more than slightly during these transients. However, no failures should be experienced.

6.

The installer must refer to the wiring diagram in the literature for proper electrical connects.

Summary of Contents for ESD-5550 Series

Page 1: ...a control cabinet or engine mounted enclosure with other dedicated control equipment If water mist or condensation may come in contact with the controller it should be mounted vertically This will al...

Page 2: ...he speed sensor 3 4 turn after touching the ring gear teeth will achieve a satisfactory air gap The magnetic speed sensor voltage should be at least 1 VAC RMS during cranking ADJUSTMENTS Before Starti...

Page 3: ...peed function is now set to approximately 10 above the requested speed If a different value of overspeed setting is required raise the engine speed to the desired overspeed value i e 115 Rotate the OV...

Page 4: ...s method separates the starting process so that each may be optimized for the lowest smoke emissions Remove the connection between Terminals M G Start the engine and adjust the SPEED RAMPING for the l...

Page 5: ...Terminals N and P This is required to match the voltage levels between the speed control unit and the synchronizer When an accessory is connected to Terminal N the speed will decrease and the speed a...

Page 6: ...Hz 1K 2 400 Hz 5K 3 000 Hz 10K 3 500 Hz 25K 3 700 Hz 50K Select Proper Potentiometer Value from Table 4 SPECIFICATIONS PERFORMANCE Isochronous Operation Steady State Stability 0 25 or better Speed Ran...

Page 7: ...d N C 10 Amps RELIABILITY Vibration 1G 20 100 Hz Testing 100 Functionally Tested PHYSICAL Dimensions See Outline DIAGRAM 1 Weight 1 8 lbs 820 grams Mounting Any Position Vertical Preferred Droop is ba...

Page 8: ...Technical Information Diagramm2 for ESD 5550 ESD 5555 and ESD 5570 only...

Page 9: ...Technical Information Diagramm for ESD 5556 only...

Page 10: ...s A F on the speed control unit 1 If the voltage speed reading is 1 0 to 2 0 VDC a SPEED adjustment is set above desired speed b Defective speed control unit 2 If the voltage reading is above 2 0 VDC...

Page 11: ...ing may require to be a special EMI class shielding For these conditions contact for specific recommendations Instability Instability in a closed loop speed control system can be categorized into two...

Page 12: ...rect for disturbance Look for engine misfirings an erratic fuel system or load changes on the engine generator set voltage regulator If the throttle is slightly erratic but performance is fast move sw...

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