background image

Technical Information 

WIRING 

Basic electrical connections are illustrated in 

Diagram 

2 (for the 

ESD-5550

ESD-5555 

and the 

ESD-5570

) and 

Diagram 3

 (for the the 

ESD-5556 

only). Actuator and battery connections to 

Terminals A, B, E, 

and 

should be #16 AWG (1.3 mm

2

) or larger. Long cables require an increased 

wire size to minimize voltage drops. The battery positive (+) input, 

Terminal F, 

should be fused for 

15 amps as illustrated. 

Magnetic speed sensor wires connected to 

Terminals C 

and 

MUST BE TWISTED AND/OR 

SHIELDED for their entire length. The speed sensor cable shield should ideally be connected as 
shown in 

Diagram 2 

or 

3. 

The shield should be insulated to insure no other part of the shield 

comes in contact with engine ground, otherwise stray speed signals may be introduced into the 
speed control unit. With the engine stopped, adjust the gap between the magnetic speed sensor 
and the ring gear teeth. The gap should not be any smaller than 0.020 in. (0.45 mm). Usually, 
backing out the speed sensor 3/4 turn after touching the ring gear teeth will achieve a satisfactory 
air gap. The magnetic speed sensor voltage should be at least 1 VAC RMS during cranking. 

ADJUSTMENTS 

Before Starting Engine 

Before starting the engine, check and/or adjust the POTs/switches to the following settings. See 

Table 2 

for the factory presets. 

Adjustment/Switch

Potentiometer/Switch

Setting

Applicable 

Units

SPEED 

25° turn 

1470 Hz 1/- 50 Hz w/min trim 

all 

GAIN 

270° turn 

50% 

all 

STABILITY 

270° turn 

50% 

all 

DROOP 

270° turn 

0% (CCW) 

all 

IDLE 

270° turn 

1075

±

 75 Hz 

all 

STARTING FUEL RAMP 

270° turn 

100% (CW) Maximum Fuel 

all 

SPEED RAMP 

270° turn 

0% (CCW) Fastest 

all 

OVERSPEED 

25° turn 

100% (CW) Highest 

all 

CRANK TERMINATION 

25° turn 

0% (CCW) Lowest 

ESD-5556 only 

SW1 Lead Circuit 

switch

ON

all

SW2 Soft Coupling 

switch

OFF

all

Start Engine 

The speed control unit governed speed setting is factory set at approximately engine idle speed. 
(1000 Hz., speed sensor signal) Crank the engine with DC power applied to the governor 
system. The governor system should control the engine at a low idle speed. If the engine is 
unstable after starting, turn the 

GAIN 

and 

STABILITY 

adjustments 

CCW 

until the engine is 

stable. 

Summary of Contents for ESD-5550 Series

Page 1: ...a control cabinet or engine mounted enclosure with other dedicated control equipment If water mist or condensation may come in contact with the controller it should be mounted vertically This will al...

Page 2: ...he speed sensor 3 4 turn after touching the ring gear teeth will achieve a satisfactory air gap The magnetic speed sensor voltage should be at least 1 VAC RMS during cranking ADJUSTMENTS Before Starti...

Page 3: ...peed function is now set to approximately 10 above the requested speed If a different value of overspeed setting is required raise the engine speed to the desired overspeed value i e 115 Rotate the OV...

Page 4: ...s method separates the starting process so that each may be optimized for the lowest smoke emissions Remove the connection between Terminals M G Start the engine and adjust the SPEED RAMPING for the l...

Page 5: ...Terminals N and P This is required to match the voltage levels between the speed control unit and the synchronizer When an accessory is connected to Terminal N the speed will decrease and the speed a...

Page 6: ...Hz 1K 2 400 Hz 5K 3 000 Hz 10K 3 500 Hz 25K 3 700 Hz 50K Select Proper Potentiometer Value from Table 4 SPECIFICATIONS PERFORMANCE Isochronous Operation Steady State Stability 0 25 or better Speed Ran...

Page 7: ...d N C 10 Amps RELIABILITY Vibration 1G 20 100 Hz Testing 100 Functionally Tested PHYSICAL Dimensions See Outline DIAGRAM 1 Weight 1 8 lbs 820 grams Mounting Any Position Vertical Preferred Droop is ba...

Page 8: ...Technical Information Diagramm2 for ESD 5550 ESD 5555 and ESD 5570 only...

Page 9: ...Technical Information Diagramm for ESD 5556 only...

Page 10: ...s A F on the speed control unit 1 If the voltage speed reading is 1 0 to 2 0 VDC a SPEED adjustment is set above desired speed b Defective speed control unit 2 If the voltage reading is above 2 0 VDC...

Page 11: ...ing may require to be a special EMI class shielding For these conditions contact for specific recommendations Instability Instability in a closed loop speed control system can be categorized into two...

Page 12: ...rect for disturbance Look for engine misfirings an erratic fuel system or load changes on the engine generator set voltage regulator If the throttle is slightly erratic but performance is fast move sw...

Reviews: