background image

Technical Information 

Adjusting Crank Termination 

(ESD-5556 only) 

To protect the engine from harm the 

CRANK TERMINATION 

adjustment is factory set at full 

CCW 

[Lowest Setting]. To adjust 

CRANK TERMINATION 

speed setting, rotate the 

CRANK 

adjustment to full 

CW. 

Crank the engine and simultaneously turn the 

CRANK 

adjustment slowly 

CCW 

until the proper crank termination speed is reached. In operation, when the cranking 

termination set point is reached, the green 

CRANK LED 

will illuminate. (Cranking has 

terminated). 

The 

ESD-5556 

is set for manual reset. To reinstate engine cranking, battery power must be 

removed and then reapplied which will recycle the control. 

Adjusting Overspeed 

When the engine is running at the desired speed, push and hold the 

TEST 

button. Rotate the 

OVERSPEED 

adjustment 

CCW 

until the red 

OVERSPEED LED 

lights and the relay energizes. Current 

to the actuator will be removed and the engine will shut off. 

Release the 

TEST 

button. After the engine stops, press the 

RESET 

button or remove battery 

power. Restart the engine and it will return to the original speed setting. The overspeed function is 
now set to approximately 10% above the requested speed. 

If a different value of overspeed setting is required, raise the engine speed to the desired 
overspeed value, i.e. 115%. Rotate the 

OVERSPEED 

adjustment 

CCW 

until the red 

OVERSPEED 

LED 

lights and the relay enginerizes. 

WARNING 

Always use the relay contacts provided to shut down the system by a means other than the governor or 

actuator. It is recommended that an overspeed protection system be routinely tested and verified during the 

scheduled service of equipment. 

Governor Speed Setting 

The governed speed set point is increased by a 

CW 

rotation of the 

SPEED 

adjustment control. 

Remote speed adjustment can be obtained with an optional 

5K Speed Trim Control. 

(See 

Diagram 1.) 

Governor Performance 

Once the engine is at operating speed and at no load, the following governor performance 
adjustment can be made. 

A.

 

Rotate the 

GAIN 

adjustment 

CW 

until instability develops. Gradually move the adjustment 

CCW 

until stability returns. Move the adjustment one division further 

CCW 

to insure stable 

performance. 

B.

 

Rotate the 

STABILITY 

adjustment clockwise until instability develops. Gradually move the 

adjustment counterclockwise until stability returns. Move the adjustment one division 
further to insure stable performance (270° pot). 

Summary of Contents for ESD-5550 Series

Page 1: ...a control cabinet or engine mounted enclosure with other dedicated control equipment If water mist or condensation may come in contact with the controller it should be mounted vertically This will al...

Page 2: ...he speed sensor 3 4 turn after touching the ring gear teeth will achieve a satisfactory air gap The magnetic speed sensor voltage should be at least 1 VAC RMS during cranking ADJUSTMENTS Before Starti...

Page 3: ...peed function is now set to approximately 10 above the requested speed If a different value of overspeed setting is required raise the engine speed to the desired overspeed value i e 115 Rotate the OV...

Page 4: ...s method separates the starting process so that each may be optimized for the lowest smoke emissions Remove the connection between Terminals M G Start the engine and adjust the SPEED RAMPING for the l...

Page 5: ...Terminals N and P This is required to match the voltage levels between the speed control unit and the synchronizer When an accessory is connected to Terminal N the speed will decrease and the speed a...

Page 6: ...Hz 1K 2 400 Hz 5K 3 000 Hz 10K 3 500 Hz 25K 3 700 Hz 50K Select Proper Potentiometer Value from Table 4 SPECIFICATIONS PERFORMANCE Isochronous Operation Steady State Stability 0 25 or better Speed Ran...

Page 7: ...d N C 10 Amps RELIABILITY Vibration 1G 20 100 Hz Testing 100 Functionally Tested PHYSICAL Dimensions See Outline DIAGRAM 1 Weight 1 8 lbs 820 grams Mounting Any Position Vertical Preferred Droop is ba...

Page 8: ...Technical Information Diagramm2 for ESD 5550 ESD 5555 and ESD 5570 only...

Page 9: ...Technical Information Diagramm for ESD 5556 only...

Page 10: ...s A F on the speed control unit 1 If the voltage speed reading is 1 0 to 2 0 VDC a SPEED adjustment is set above desired speed b Defective speed control unit 2 If the voltage reading is above 2 0 VDC...

Page 11: ...ing may require to be a special EMI class shielding For these conditions contact for specific recommendations Instability Instability in a closed loop speed control system can be categorized into two...

Page 12: ...rect for disturbance Look for engine misfirings an erratic fuel system or load changes on the engine generator set voltage regulator If the throttle is slightly erratic but performance is fast move sw...

Reviews: