background image

Technical Information 

C.

 

GAIN 

and 

STABILITY 

adjustments may require minor changes after engine load is applied. 

Normally, adjustments made at no load achieve satisfactory performance. A strip chart 
recorder can be used to further optimize the adjustments. 

If instability cannot be corrected or further performance improvements are required, refer below to 
the 

SYSTEM TROUBLESHOOTING 

section. 

Starting Fuel Adjustment 

The engine’s exhaust smoke at start-up can be minimized by completing the following 
adjustments: 

A.

 

Place the engine in idle by connecting 

Terminals M 

G. 

B.

 

Adjust the 

IDLE 

speed for as low a speed setting as the application allows. 

C.

 

Adjust the 

STARTING FUEL CCW 

until the engine speed begins to fall. Increase the 

STARTING FUEL 

slightly so that the idle speed is returned to the desired level. 

D.

 

Stop the engine. 

Method 1 

Method 2 

Start the engine and accelerate directly to 
the operating speed 

(Gen Sets, etc.). 

Start the engine and control at an idle speed 
for a period of time prior to accelerating to 

the operating speed. This method separates 
the starting process so that each may be 
optimized for the lowest smoke emissions. 

Remove the connection between 

Terminals 

G. 

Start the engine and adjust the 

SPEED 

RAMPING 

for the least smoke on 

acceleration from idle to rated speed. If the 
starting smoke is excessive, the 

STARTING FUEL 

may need to be adjusted 

slightly 

CCW. 

If the starting time is too long, the 

STARTING FUEL 

may need to be adjusted 

slightly 

CW.

 

or  

Replace the connection between 

Terminals 

with a switch, usually an oil pressure 

switch. 

Start the engine. 

If the starting smoke is excessive, the 

STARTING FUEL 

may need to be adjusted 

slightly 

CCW. 

If the starting time is too long, the 

STARTING FUEL 

may need to be adjusted 

slightly 

CW. 

When the switch opens, adjust the 

SPEED 

RAMPING 

for the least amount of smoke 

when accelerating from idle speed to rated 
speed. 

Idle Speed Setting 

If the 

IDLE 

speed setting was not adjusted as detailed in 

‘Starting Fuel Adjustment’ 

section, then 

place the optional external selector switch in the 

IDLE 

position. A 

CW 

adjustment to the 

IDLE 

adjustment control will increase the idle speed set point. When the engine is at idle speed, the 
speed control unit applies droop to the governor system to insure stable operation. 

Summary of Contents for ESD-5550 Series

Page 1: ...a control cabinet or engine mounted enclosure with other dedicated control equipment If water mist or condensation may come in contact with the controller it should be mounted vertically This will al...

Page 2: ...he speed sensor 3 4 turn after touching the ring gear teeth will achieve a satisfactory air gap The magnetic speed sensor voltage should be at least 1 VAC RMS during cranking ADJUSTMENTS Before Starti...

Page 3: ...peed function is now set to approximately 10 above the requested speed If a different value of overspeed setting is required raise the engine speed to the desired overspeed value i e 115 Rotate the OV...

Page 4: ...s method separates the starting process so that each may be optimized for the lowest smoke emissions Remove the connection between Terminals M G Start the engine and adjust the SPEED RAMPING for the l...

Page 5: ...Terminals N and P This is required to match the voltage levels between the speed control unit and the synchronizer When an accessory is connected to Terminal N the speed will decrease and the speed a...

Page 6: ...Hz 1K 2 400 Hz 5K 3 000 Hz 10K 3 500 Hz 25K 3 700 Hz 50K Select Proper Potentiometer Value from Table 4 SPECIFICATIONS PERFORMANCE Isochronous Operation Steady State Stability 0 25 or better Speed Ran...

Page 7: ...d N C 10 Amps RELIABILITY Vibration 1G 20 100 Hz Testing 100 Functionally Tested PHYSICAL Dimensions See Outline DIAGRAM 1 Weight 1 8 lbs 820 grams Mounting Any Position Vertical Preferred Droop is ba...

Page 8: ...Technical Information Diagramm2 for ESD 5550 ESD 5555 and ESD 5570 only...

Page 9: ...Technical Information Diagramm for ESD 5556 only...

Page 10: ...s A F on the speed control unit 1 If the voltage speed reading is 1 0 to 2 0 VDC a SPEED adjustment is set above desired speed b Defective speed control unit 2 If the voltage reading is above 2 0 VDC...

Page 11: ...ing may require to be a special EMI class shielding For these conditions contact for specific recommendations Instability Instability in a closed loop speed control system can be categorized into two...

Page 12: ...rect for disturbance Look for engine misfirings an erratic fuel system or load changes on the engine generator set voltage regulator If the throttle is slightly erratic but performance is fast move sw...

Reviews: