Gage Bilt GB106 Series Original Instructions Manual Download

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GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

GB106 SERIES

16V BATTERY INSTALLATION TOOL

ORIGINAL INSTRUCTIONS

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505

solutions@gagebilt.com / www.gagebilt.com

GAGE BILT

MADE in USA

GB106 SERIES

GB106

Includes (1) VP1309

(2Ah Battery)

GB106/2

Includes (2) VP1309

(2Ah Batteries)

S/N: 1067 AND ABOVE

PLEASE CONTACT GAGE BILT FOR

ALL OTHER SERIAL NUMBERS.

Summary of Contents for GB106 Series

Page 1: ...IGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA GB106 SERIES GB106 Includes 1 VP1309 2Ah Battery GB106 2 Includes 2 VP1309 2Ah Batteries S N 1067 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...R ALL OTHER SERIAL NUMBERS TABLE OF CONTENTS Page Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB106 8 10 How to use the GB106 11 Maintenance 12 Troubleshooting 13 Parts Lists 14 Alternate Tools Accessories 16 ...

Page 3: ...eller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or ...

Page 4: ...harger Output Voltage V DC 7 0 to 21 0 Charger Output Current Ah 4 Charger Working Temp F C 32 F 104 F 0 C 40 C Charger charging time to 22 30 minutes 90 100 Charger weight w o cable 55 lbs 0 25 kg ENVIRONMENTAL USE WARNING Do not operate in an explosive atmosphere The GB106 can be operated between 23 F 113 F 5 C 45 C DESCRIPTION WARNING Any other use is forbidden The GB106 is a battery operated 1...

Page 5: ...GE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Images may not reflect actual tool Nose Tip Mandrel Collection Bottle Actuator Assy Riveting Point Light white LED Battery Lock Release Latch Hanger Hole Battery with charging status indication Universal Quick Charger Nose Assy ...

Page 6: ... likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of...

Page 7: ... an electronic actuator assembly to send a signal to the motor When the actuator assembly is depressed the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet This action causes the jaws to clamp on the fastener pintail and pull the sheets together Further force breaks the pintail off When the actuator is released the tool moves back to its starting position T...

Page 8: ...tention immediately if liquid gets into eyes or burns occur WARNING Do not use in explosive atmosphere WARNING Charge the batteries only in chargers recommended by the manufacturer Risk of fire or explosion if batteries used on non manufacturer chargers WARNING Use only the specified batteries in the tool The use of other batteries could result in injury or fire WARNING Keep battery VP1309 when no...

Page 9: ...s Safety Switch Cover Cap VP1321 Images may not reflect actual tool Preparing the Installation Tool GB106 1 Attach the mandrel collection bottle VP1002 by turning to the right Note Tool will not function without mandrel collection bottle VP1002 or cover cap VP1321 attached See safety switch below 2 Push the battery VP1309 into the foot of the installation tool from the front and ensure it is prope...

Page 10: ...ash 2 sec and release again Press the actuator assy VP1316 briefly and the tool moves to its starting position again HOW TO SET UP THE GB106 Cont BELT CLIP VP1322 SCREW SLOTS FOR BELT CLIP VP1322 2X Image may not reflect actual tool Battery VP1309 Storage 1 Protect the battery VP1309 from moisture and liquids Do not leave in car e g in the summer 2 Store the battery VP1309 only in optimum temperat...

Page 11: ...moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull fastener in the air Personal injury from fastener ejecting may occur WARNING Do not use as a hammer If improperly used or damaged liquid can escape from the battery causi...

Page 12: ...0 000 fasteners depending on the fastener type by the maintenance personnel Changing the jaws should be done by the maintenance personnel when the fastener can no longer be set in one stroke Changing the anvil insert should be done by the maintenance personnel every 25 000 to 50 000 fasteners Full inspection should be done every 300 000 fasteners or once a year by qualified trained maintenance per...

Page 13: ...ATION TOOL COMPLETES THE CYCLE THEN STOPS a The battery VP1309 is dead The tool is protected by a protection circuit The LED lights up yellow Replace the battery with a fully charged one The yellow LED goes out and you can continue working 3 THE INSTALLATION TOOL DOESN T WORK WITH A FULLY CHARGED BATTERY a Ensure mandrel collection bottle VP1002 or cover cap VP1321 is securely mounted and fully en...

Page 14: ...P1048 STANDARD NOSEPIECE 2 4mm 1 23a VP1002 MANDREL CONTAINER L 8 0 CM 1 8b VP1049 STANDARD NOSEPIECE 3 0 3 2mm 1 23b VP1324 MANDREL CONTAINER S 5 5 CM 1 8c VP1050 STANDARD NOSEPIECE 4mm 1 24 VP1488 MANDREL SAFETY SWITCH COVER PLATE 1 8d VP1051 STANDARD NOSEPIECE 4 8 5mm 1 25 VP1429 MANDREL SAFETY SWITCH LEVER SPRING 1 9 VP1316 TRIGGER AND PRESSURE SPRING 1 26 VP1430 MANDREL SAFETY SWITCH SWITCH C...

Page 15: ...15 7 21 REV 8 21 GB106 16V BATTERY INSTALLATION TOOL SN 1067 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 16: ... 5 32 3 9 mm thru 1 4 6 3 mm Contact Gage Bilt for nose assy options GB108 Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter GB128 1 4 6 3 mm thru 5 16 7 9 mm diameter seal plug GB116RN Rivet nuts M4 M10 M3 M12 Optional Rivet studs M4 M8 Process Monitoring GB101S Blind rivets 3 32 2 4 mm thru 5 32 4 0 mm diameter Process Monitoring GB106B Blind rivets 3 32 2 4mm thru 3 16 4 8 mm diameter Brushless...

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