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7/21 REV 8/21 

 

 

GB106 16V BATTERY INSTALLATION TOOL SN: 1067 AND ABOVE 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

HOW TO SET-UP THE GB106 

 

Universal Quick Charger (VP1087): 

 

1.  Connect the universal quick charger (VP1087) into a wall socket using the cable supplied. 

 

2.  Push the battery (VP1309) carefully and without force into the holder. Remove the battery (VP1309) the same way. 

 

3.  The universal quick charger (VP1087) charges the battery (VP1309) in 30 minutes; the battery is 90% charged after 

 

 approximately 22 minutes. Observe the corresponding indicators on the universal quick charger (VP1087). 

 

4.  The optimum charging and discharging temperature for the Li-Ion cells is 77°F (25°C). No complete 

 

charging or discharging capacity can be reached above and below 77°F (25°C). 

 

5.  Use only the connecting cable supplied (with IEC power connector). 

 

6.  Use universal quick charger (VP1087) to charge only the batteries (or new ones) supplied with tool. 

 

7.  Charge only in a temperature range between 32°F - 104°F (0°C - 40°C). 

WARNING:  

Only qualified and trained operators should install, adjust or use the installation power tool for all fasteners.  

 

WARNING:  

Operator 

MUST 

read and understand all warnings and cautions. 

 

WARNING:  

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. 

 

 

WARNING:

  

The users or the user’s employer should assess specific risks that could be present before each use based on their application. 

 

 

 

 ●  

Be sure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of 

 

 

 

any moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

 

 ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool

.

 

 

WARNING: 

 

Do not pull fastener in the air. Personal injury from fastener ejecting may occur.

 

 

 

WARNING:

  

Do not use as a hammer.

 

If improperly used or damaged, liquid can escape from the battery causing skin irritations  

 

 

or burns. Wash with water or seek medical attention immediately if liquid gets into eyes or burns occur.

 

 

 

WARNING:  

Do not use in explosive atmosphere. 

 

 

WARNING:

  

Charge the batteries only in chargers recommended by the manufacturer. Risk of fire or explosion if batteries  

 

 

used on non manufacturer chargers. 

 

 

 

 

WARNING: 

 

Use only the specified batteries in the tool. The use of other batteries could result in injury or fire. 

 

 

WARNING:  

Keep battery (VP1309), when not in use, away from paper clips, coins, keys, nails, screws, or other small metal  

 

 

objects that could cause bridging of the contacts. A short circuit between the battery contact can cause burns or fire.

 

 

WARNING:  

Never operate the installation tool without the mandrel collection bottle (VP1002) or cover cap (VP1321). 

 

WARNING:  

By-passing the safety switch is prohibited. Do not use if switch is defective or can no longer be turned on or off. 

 

WARNING:  

Do not use cover cap (VP1321) with non self releasing nose assemblies. Damage to tool will occur. 

 

WARNING:  

Ensure the mandrel collection bottle (VP1002) / cover cap (VP1321) are properly connected and used correctly. 

 

WARNING:  

Avoid inadvertent starting of the installation tool. 

 

WARNING:  

Having your finger on the actuator assy (VP1316) while carrying the installation tool can lead to accidents. 

 

CAUTION: 

  

Check that the hanger clip (VP1322) is securely fitted before using the tool. Ensure the clip is not stretched too   

 far apart and loses its tension. 

 

CAUTION: 

  

Do not use beyond the design intent. 

 

CAUTION: 

  

Remove the battery (VP1309) before making adjustments to the tool, changing accessories, or putting tool away. 

 

 

 

 This precautionary measure prevents any unintentional starting of the installation tool. 

 

Charging the Battery (VP1309): 

 

 

Note: The battery (VP1309) is partially charged on delivery. 

 

1.  In order to ensure the full performance of the battery (VP1309), charge the battery (VP1309) completely 

 

before the first use. Observe the notes on the state of charge on the universal quick charger (VP1087). 

 

2.  The Li-Ion battery (VP1309) can be recharged at any time without shortening its service life. 

 

3.  Interruptions of the charging cycle does not damage the battery (VP1309). 

 

4.  The charger (VP1087) is equipped with a temperature monitoring device that permits charging only in 

 

the temperature range between 32°F - 104°F (0°C - 40°C). 

Summary of Contents for GB106 Series

Page 1: ...IGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA GB106 SERIES GB106 Includes 1 VP1309 2Ah Battery GB106 2 Includes 2 VP1309 2Ah Batteries S N 1067 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...R ALL OTHER SERIAL NUMBERS TABLE OF CONTENTS Page Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB106 8 10 How to use the GB106 11 Maintenance 12 Troubleshooting 13 Parts Lists 14 Alternate Tools Accessories 16 ...

Page 3: ...eller Sellers obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or ...

Page 4: ...harger Output Voltage V DC 7 0 to 21 0 Charger Output Current Ah 4 Charger Working Temp F C 32 F 104 F 0 C 40 C Charger charging time to 22 30 minutes 90 100 Charger weight w o cable 55 lbs 0 25 kg ENVIRONMENTAL USE WARNING Do not operate in an explosive atmosphere The GB106 can be operated between 23 F 113 F 5 C 45 C DESCRIPTION WARNING Any other use is forbidden The GB106 is a battery operated 1...

Page 5: ...GE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Images may not reflect actual tool Nose Tip Mandrel Collection Bottle Actuator Assy Riveting Point Light white LED Battery Lock Release Latch Hanger Hole Battery with charging status indication Universal Quick Charger Nose Assy ...

Page 6: ... likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of...

Page 7: ... an electronic actuator assembly to send a signal to the motor When the actuator assembly is depressed the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet This action causes the jaws to clamp on the fastener pintail and pull the sheets together Further force breaks the pintail off When the actuator is released the tool moves back to its starting position T...

Page 8: ...tention immediately if liquid gets into eyes or burns occur WARNING Do not use in explosive atmosphere WARNING Charge the batteries only in chargers recommended by the manufacturer Risk of fire or explosion if batteries used on non manufacturer chargers WARNING Use only the specified batteries in the tool The use of other batteries could result in injury or fire WARNING Keep battery VP1309 when no...

Page 9: ...s Safety Switch Cover Cap VP1321 Images may not reflect actual tool Preparing the Installation Tool GB106 1 Attach the mandrel collection bottle VP1002 by turning to the right Note Tool will not function without mandrel collection bottle VP1002 or cover cap VP1321 attached See safety switch below 2 Push the battery VP1309 into the foot of the installation tool from the front and ensure it is prope...

Page 10: ...ash 2 sec and release again Press the actuator assy VP1316 briefly and the tool moves to its starting position again HOW TO SET UP THE GB106 Cont BELT CLIP VP1322 SCREW SLOTS FOR BELT CLIP VP1322 2X Image may not reflect actual tool Battery VP1309 Storage 1 Protect the battery VP1309 from moisture and liquids Do not leave in car e g in the summer 2 Store the battery VP1309 only in optimum temperat...

Page 11: ...moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull fastener in the air Personal injury from fastener ejecting may occur WARNING Do not use as a hammer If improperly used or damaged liquid can escape from the battery causi...

Page 12: ...0 000 fasteners depending on the fastener type by the maintenance personnel Changing the jaws should be done by the maintenance personnel when the fastener can no longer be set in one stroke Changing the anvil insert should be done by the maintenance personnel every 25 000 to 50 000 fasteners Full inspection should be done every 300 000 fasteners or once a year by qualified trained maintenance per...

Page 13: ...ATION TOOL COMPLETES THE CYCLE THEN STOPS a The battery VP1309 is dead The tool is protected by a protection circuit The LED lights up yellow Replace the battery with a fully charged one The yellow LED goes out and you can continue working 3 THE INSTALLATION TOOL DOESN T WORK WITH A FULLY CHARGED BATTERY a Ensure mandrel collection bottle VP1002 or cover cap VP1321 is securely mounted and fully en...

Page 14: ...P1048 STANDARD NOSEPIECE 2 4mm 1 23a VP1002 MANDREL CONTAINER L 8 0 CM 1 8b VP1049 STANDARD NOSEPIECE 3 0 3 2mm 1 23b VP1324 MANDREL CONTAINER S 5 5 CM 1 8c VP1050 STANDARD NOSEPIECE 4mm 1 24 VP1488 MANDREL SAFETY SWITCH COVER PLATE 1 8d VP1051 STANDARD NOSEPIECE 4 8 5mm 1 25 VP1429 MANDREL SAFETY SWITCH LEVER SPRING 1 9 VP1316 TRIGGER AND PRESSURE SPRING 1 26 VP1430 MANDREL SAFETY SWITCH SWITCH C...

Page 15: ...15 7 21 REV 8 21 GB106 16V BATTERY INSTALLATION TOOL SN 1067 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 16: ... 5 32 3 9 mm thru 1 4 6 3 mm Contact Gage Bilt for nose assy options GB108 Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter GB128 1 4 6 3 mm thru 5 16 7 9 mm diameter seal plug GB116RN Rivet nuts M4 M10 M3 M12 Optional Rivet studs M4 M8 Process Monitoring GB101S Blind rivets 3 32 2 4 mm thru 5 32 4 0 mm diameter Process Monitoring GB106B Blind rivets 3 32 2 4mm thru 3 16 4 8 mm diameter Brushless...

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