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9/11 REV. 7/13 

DESCRIPTION

 

 

WARNING

THE BALANCE OF THIS TOOL IS DESIGNED FOR HORIZONTAL USE AND IS NOT SUITED FOR 

ANY OTHER APPLICATIONS.  GAGE BILT WILL BE PLEASED TO ADVISE FOR YOUR SPECIFIC 
APPLICATION. 

 

The GB2480 is a hydraulic installation tool designed specifically for the efficient installation of a wide range 
of blind rivets, lockbolts and Multi-Grip  fasteners thru 1/4" diameter. It weighs just over 3 lbs. and can be 
operated in any position with one hand. It has an .875” (22.2mm) rivet setting stroke and rated pull load of 
5600 lbs. (24.91 kN). 
 
The GB2480 installation tool operates on hydraulic pressure developed by the GB940 Powerunit set at 8400 
psi  (579.1  bar)  max  PULL  pressure  and  3200  psi  (220.6  bar)  max  RETURN  pressure.  The  tool  comes 
equipped with 12 ft. hydraulic hoses and couplings, actuator and cord (GB2480) or air actuator and tubing 
(GB2480A). 
 
NOSE ASSEMBLIES ARE NOT FURNISHED WITH THE RIVETER AND MUST BE ORDERED SEPARATELY. 

MAINTENANCE 

 

 

WARNING

EXCESSIVE CONTACT WITH HYDRAULIC FLUID AND LUBRICANTS SHOULD BE AVOIDED. 

 

WARNING:

 

MAINTENANCE PERSONNEL 

MUST

 

READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS. 

 

WARNING

DISCONNECT TOOL FROM ITS POWERSOURCE BEFORE PERFORMING MAINTENANCE. 

 

WARNING

BE SURE POWERUNIT IS DISCONNECTED BEFORE CLEANING OR WHEN REPLACING WORN 

 

OR DAMAGED COMPONENTS.  SEVERE PERSONAL INJURY MAY OCCUR IF POWER SOURCE 

 

IS NOT DISCONNECTED. 

 

 

The performance of any tool depends upon good maintenance practices.  Following these minimal require-
ments for service and care will extend the life of your tool. 
 

*Only use a hydraulic power source equipped with relief valves and  pressures set within specified lim
  its.  Consult Powerunit Manual for procedure to set PULL and RETURN pressures. 
*Keep hydraulic system free of dirt.  Avoid letting couplers contact a dirty floor. 
*Do not use as a hammer to force fasteners into holes or otherwise abuse tool. 
*Proper care by operators is necessary in maintaining full productivity and reducing down time. 

*Check tool, all hoses and all couplings daily for damage or air/hydraulic leaks. Tighten or replace (if  
  necessary).

 

 

 

IMPORTANT:

 

Be sure to use thread sealant on all hydraulic fittings, Loctite® 30534 or similar Teflon® infused pipe  

 

 

   dope is recommended. 

CAUTION:

 

Teflon tape is an excellent thread sealer. If it not properly applied,  

 

 

   however, pieces may enter the hydraulic system and cause malfunction and damage. Use 1 1/2 wraps  

 

 

   of tape on each thread. Cut off all loose tape ends. Tighten until fitting feels snug and then go 1/2 to a  

 

 

   full turn past  that point. 

CAUTION:

 Over tightening can easily distort the threads. 

Summary of Contents for GB2480

Page 1: ...N TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GAGE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com ...

Page 2: ...assembly 8 Nose Assembly Selection Chart 9 EU Conformity and Warranty 10 SPECIFICATIONS Weight 3 1 2 lbs 1 59 kg Hyd Pressure Req d 8400 psi 579 1 bar MAX PULL 3200 psi 220 6 bar MAX RETURN Hyd Power Source GB940 or GB910 Powerunit or equivalent Hydraulic fluid See power unit for Hydraulic Fluid specifications Setting stroke 875 22 23mm Rated pull load 5 600 lbs 24 91 kN Noise level 81 5 dB A Vibr...

Page 3: ...jury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used CAUTION Do not use beyond the design intent WARNING Tool must be maintained in a safe working condition at all times and ...

Page 4: ...OR MUST READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS WARNING IT IS REQUIRED THAT EYE PROTECTION AND HEARING PROTECTION BE WORN DURING OPERA TION WARNING DO NOT PULL RIVET IN THE AIR PERSONAL INJURY FROM FASTENER EJECTING MAY OCCUR CAUTION DO NOT USE BEYOND THE DESIGN INTENT 1 Set power supply to the recommended pressure 8 400 psi 579 1 bar for the pull and 3 200 psi 220 6 bar for the return 2 Con...

Page 5: ...INTENANCE WARNING BE SURE POWERUNIT IS DISCONNECTED BEFORE CLEANING OR WHEN REPLACING WORN OR DAMAGED COMPONENTS SEVERE PERSONAL INJURY MAY OCCUR IF POWER SOURCE IS NOT DISCONNECTED The performance of any tool depends upon good maintenance practices Following these minimal require ments for service and care will extend the life of your tool Only use a hydraulic power source equipped with relief va...

Page 6: ...RAULIC OIL OVERHEATS a Powerunit motor rotation reversed Electrical connections reversed See powerunit instructional manual b Restrictions in either hydraulic lines hoses or couplings Check and Tighten clean or replace 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape b Oil leaks from tool Determine source of leak and replace worn or defective...

Page 7: ...AL 403806 O RING 248008 FRONT GLAND 206136 ELECTRIC CORD 585044 CONNECTOR MALE 206119 2 HYD HOSE 12 FT 403431 REDUCER 585038 COUPLER FEMALE 240128 STRAIN RELIEF 240128 STRAIN RELIEF 208126 AIR HOSE 208127 MALE DISCONNECT 401731 SET SCREW 401104 BACK UP RING 401110 BACK UP RING 585047 COUPLER MALE 240123 AIR ACTUATOR 240122 ELECTRIC ACTUATOR 1 INCLUDED IN 248010 PISTON ASSEMBLY 1 1 1 2 INCLUDED IN ...

Page 8: ...r 405843 front gland ass y 248006 and polyseal 405818 out the rear of the cylinder taking care not to mar cylinder bore Using a small blunt object remove o rings and back up rings from components Clean parts in mineral spirits or other o ring compatible solvent being sure to clean o ring grooves Inspect components for scoring excessive wear or damage Reassembly sequence is opposite of disassembly ...

Page 9: ...1B 54RA ASP06 752A 43OS 17 64 ASP08 752B 20 ASP08 752B 45 ASP08 752A 43OS 21 64 ASP10 713 20 ASP10 730 45 ASP10 204D 27OS ASP10 204D 37OS 1 8 MBC04 752C 20 MBC04 752C 45 MBC04 751B 54RA MBC04 752A 43OS 5 32 MBC05 752C 20 MBC05 752C 45 MBC05 751B 54RA MBC05 752A 43OS 3 16 MBC06 752B 20 MBC06 752B 45 MBC06 751B 54RA MBC06 752A 43OS 8 32 GS8 752C 20 GS8 752C 45 GS8 751B 54RA GS8 751A 43OS 10 32 GS10 ...

Page 10: ... the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 6 months after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHANTABILITY WARRANTY DECLARATION OF CONFORMITY WE DECLARE ...

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