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REV 1/20 

 

 

GB2600 / GB2600A INTALLATION TOOL S/N: 1001 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS

 

HOW TO SET-UP THE GB2600 / GB2600A 

WARNING:  

Only qualified and trained operators should install, adjust or use the assembly power tool for non-threaded  

 

  mechanical fasteners.  

 

WARNING:  

Operator 

MUST 

read and understand all warnings and cautions. 

 

WARNING:  

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this 

equipment. 

 

WARNING:  

The users or the user’s employer should assess specific risks that could be present before each use based on  

 

 

their application.  

 

 

 

 ●  Be sure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any  

 

 

    moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

  

 

 

 ●  

Verify the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

 ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool

 

 

 

  ●  

Verify that hydraulic hose fittings and couplings, air and electrical connections are secure before each use.

 

 

 

WARNING: 

 

Do not pull fastener in the air. Personal injury from fastener ejecting may occur.

 

 
 

WARNING: 

 

Do not carry from hoses or use as a hammer.

  

 

 

WARNING:  

Do not use in explosive atmosphere.

 

 

WARNING: 

 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

 

Always disconnect air supply, where applicable, when tool is not in use to prevent accidental start-up.

 

 

 

 

WARNING:

  

Do not exceed the maximum relief-valve setting stated on the tool and manual. 

 

WARNING: 

 

Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or  

 

 

damage the equipment. 

 

 

 

 

WARNING: 

 

Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. 

 
 

CAUTION: 

  

Do not use beyond the design intent. 

1. Set hydraulic power unit to the recommended pressure, 7,400 psi (510.2bar) Max. for the pull and 3,200 psi (220.6 bar) Max. for the 
  return. Gage Bilt pressure gage assy (942280) (sold separately) is recommended to aid in this procedure. “See hydraulic power unit  
  manual for correct procedure when adjusting pressures”. 

 

 
 
 
 
 
 

 

 

 

Note: 

Power units require a free flow of air for cooling purposes and should therefore be positioned in a well ventilated area 

 

 

 

free from hazardous fumes.  

 

2. Turn off the hydraulic power unit. Wipe all couplers clean before connecting. Failure to do so can result in damage to the couplers and 
 

cause overheating. Connect hydraulic hoses then electric cord to power supply. 

 

 

3.  Turn hydraulic power unit on and cycle tool five times by depressing actuator to ensure piston is in the full forward position. 

 

4.  Disconnect electric cord / air line from power supply.  

 

5.  Attach nose assembly: 

 

 

5a.  Screw collet assembly onto piston until it stops the back off until 

 

 

ball lock shell assy engages piston groove. 

 

 

5b.  If ball lock shell assy is not in piston groove, continue to turn 

 

 

1/4 turn clockwise until ball lock engages in groove. 

 

 

5c.  Slide anvil over collet assy. Slide retaining nut over anvil and  

 

 

tighten nose assembly to tool. (Furnished with tool). 

 

 

 

 

(See proper data sheet for further instructions). 

 

6. Re-connect electric cord / air line into power supply.

 

 

Note: See GB7624 NOSE ASSEMBLY ATTACHMENT video as reference for 

 

proper nose assembly attachment procedure located on our website, at : 

 

http:// www.gagebilt.com/rivet_tools_videos.php

 

7,400 psi  

(510.2 

bar)  

Max.  

3,200 psi  

(220.6 

bar)  

Max.  

Summary of Contents for GB2600

Page 1: ... E MAIL US FOR DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...nd Technical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB2600 GB2600A 8 How to use the GB2600 GB2600A 9 Maintenance and Hydraulic Thread Preparation 10 Troubleshooting Relief Valve Installation 11 Overhaul 12 Parts Lists GB2600 13 Parts Lists GB2600A 14 Nose Assembly Selection Chart 15 Power Units Accessories 16 20 ...

Page 3: ...or damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANT...

Page 4: ...pull load of 13 840 lbs 61 6 kN 5 700 psi 393 bar The GB2600 electric actuated installation tool operates on hydraulic pressure developed by the GB940 or equivalent power unit set at 7 400 psi 510 2 bar maximum PULL pressure and 3 200 psi 220 6 bar maximum RETURN pressure The tool comes equipped with 2 feet 61 m of hydraulic hoses and couplings electric actuator and cord The GB2600A air actuated i...

Page 5: ...TION TOOL S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Electric Actuator Handle Electrical Control Cord Hydraulic Hose Return Hydraulic Hose Pull Air line Air Actuator GB2600 GB2600A ...

Page 6: ... 4 Maintain a balanced body position and secure footing 5 Release the start and stop device in the case of interruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is ...

Page 7: ...tener pintail and pull the sheets together The anvil is forced forward swaging the collar into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the actuator is released the directional valve reverses oil flow to the back of the piston and pushes the nose assembly off of the swaged fastener The pintail is ejected out of the rear of the ha...

Page 8: ...pressures are exceeded as it could cause severe personal injury and or damage the equipment WARNING Use only Gage Bilt hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 5 bar working pressure CAUTION Do not use beyond the design intent 1 Set hydraulic power unit to the recommended pressure 7 400 psi 510 2bar Max for the pull and 3 200 psi 220 6 bar Max for the return Gage Bilt p...

Page 9: ...lings air and electrical connections are secure before each use WARNING Do not pull fastener in the air Personal injury from fastener ejecting may occur WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply where applicable when tool is not in u...

Page 10: ...damage and leaks Replace Repair if necessary See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydraulic power source equipped with relief valves and pressures s...

Page 11: ...10 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections Do not use Teflon tape See hydraulic thread preparation pg 10 b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings 6 PINTAIL GROOVES STRIPPED DURING PULL STROKE a Nose Assembly must be pushed onto fastener fully b Chips may have collected in chuck jaws Disassemble ...

Page 12: ...re relative positions of o rings polyseals and back up rings are as shown in exploded view and part list Note The four flats on the 260019 relief valve must face towards the rear of the tool See pg 11 Coat hose fitting threads with a non hardening teflon thread compound such as Slic tite DO NOT USE TEFLON TAPE See hydraulic thread preparation pg 10 Apply hot glue to wire connections of the electri...

Page 13: ...TALLATION TOOL S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB2600 PARTS LIST Electric Actuated 1 Position relief valve 260019 with flats towards rear of tool Note direction in exploded view or see pg 11 ...

Page 14: ...A INTALLATION TOOL S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB2600A PARTS LIST Air Actuated 1 Position relief valve 260019 with flats to rear of tool Note direction in exploded view or see pg 11 ...

Page 15: ...s FASTENER DIA STRAIGHT NOSE ASSEMBLY BOM12 2600 30 BOM12 2600 60 LGP14 2600 30 7 16 LGP14 2600 30SC LGP14 2600 65 NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL I e 40 4 0 inches MAGNA GRIP 3 8 3 8 MG12 2600 32 BOM LGP AND M AGNA GRIP ARE REGISTERED TRADEM ARKS OF ARCONIC INC GAGE BILT CERTIFIES THE GB2600 WILL INSTALL THE ABOVE FASTENERS...

Page 16: ...d kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7 m Hose Kit part 940701 GB940 26 includes the GB940 and 26 ft 7 9 m Hose Kit part 940705 GB940 38 includes the GB940 and 38 ft 11 6 m Hose Kit part 940709 GB940 52 includes the GB940 and 52 ft 15 8 m Hose Kit part 940714 GB940 POWER UNIT Power Units Available Sold Separately The GB910 Hydraulic Power Unit is a portable power source...

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