Gage Bilt GB2628, Original Instruction

Page 1: ...E BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...ns 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB2628 GB2628A 8 How to use the GB2628 GB2628A 9 Maintenance and Hydraulic Thread Preparation 10 Troubleshooting 11 Overhaul 12 Parts Lists GB2628 13 Parts Lists GB2628A 14 Nose Assembly Selection Chart 15 Powerunits Accessories 16 20 ...

Page 3: ...equent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCH...

Page 4: ...00 psi 510 2 bar The GB2628 electric actuated installation tool operates on hydraulic pressure developed by the GB940 or equivalent power unit set at 7 400 psi 510 2 bar maximum PULL pressure and 3 200 psi 220 6 bar maximum RETURN pressure The tool comes equipped with 2 feet 61 m of hydraulic hoses and couplings electric actuator and cord The GB2628A air actuated installation tool operates on hydr...

Page 5: ...INSTALLATION TOOL DESCRIPTION OF FUNCTIONS GB2628 GB2628A Electric Actuator Handle Electrical Control Cord Hydraulic Hose Return Hydraulic Hose Pull Air line Air Actuator Hydraulic Hose Pull Hydraulic Hose Return Handle ...

Page 6: ... secure footing 5 Release the start and stop device in the case of interruption of energy supply 6 Use only lubricants recommended by the manufacturer 7 Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected movement of the tool 8 If the tool is fixed to a suspension device make sure that fixation is secure 9 Beware of the risk of crushing ...

Page 7: ...er Further force breaks the pintail off approximately flush with the collar When the piston is in the rear position flats are exposed unloading the pressurized oil When the actuator is released the directional valve directs the oil to the back of the piston pushing the nose assembly off of the swaged fastener The pintail ejector hydraulically pushes the spent pintail out of the nose assembly When ...

Page 8: ...t hydraulic hoses and couplings or equivalent rated for 10 000 psi 689 5 bar working pressure CAUTION Do not use beyond the design intent CAUTION The use of Suspension Bracket assy A 1594 is strongly recommended as it increases ergonomic flexibility and reduces fatigue for users while installing fasteners 1 Set hydraulic power unit to the recommended pressure 7 400 psi 510 2bar Max for the pull an...

Page 9: ... hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool Verify that hydraulic hose fittings and couplings air and electrical connections are secure before each use WARNING Do not pull rivet in the air Personal injury from fastener ejecting may occur WARNING Do not carry from hoses or use as a hammer WARNING Do not use in...

Page 10: ...your tool Check tool and nose assembly for damage Replace Repair if necessary See Overhaul for tool repair Inspect all hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation belo...

Page 11: ...ic lines hoses or couplings Check and tighten clean or replace See hydraulic thread preparation pg 10 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings See hydraulic thread preparation pg 10 6 PINTAIL GROOVES STRIPPED DURING PULL STROKE a Nose Assembly must be push...

Page 12: ...ply hot glue to wire connections to ensure wires DO NOT contact each other or handle assy TOOL DISPOSAL 1 When tool life is met drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with SDS datasheet 2 Disassemble tool and remove all rubber o rings seals wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispo...

Page 13: ...13 REV 6 17 GB2628 INSTALLATION TOOL GB2628 PARTS LIST Electric Actuated ...

Page 14: ...14 REV 6 17 GB2628 INSTALLATION TOOL GB2628A PARTS LIST Air Actuated ...

Page 15: ...HIGH TENSILE PULL TYPE C50L LD AVDELOK 1 2 5 8 3 4 16 7624 40 20 585 41 24 585 46 NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL I e 40 4 0 inches GAGE BILT CERTIFIES THE GB2628 WILL INSTALL THE ABOVE FASTENERS C50L AND BOM ARE REGISTERED TRADEM ARKS OF ARCONIC INC AVDELOK AND AVBOLT ARE REGISTERED TRADEM ARKS OF AVDEL UK LIM ITED BOM AVBO...

Page 16: ...ble in 115 volt or 230 volt single phase alternating current Output pressures as shipped are PULL 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7 m Hose Kit part 940701 GB940 26 includes the GB940 and...

Page 17: ...way control valve and relief valve mounted on the reservoir The GB910 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 includes the GB910 and 12 ft 3 7 m Hose Kit Air part 910701 GB910 26 includes the GB910 and 26 ft 7 9 m Hose Kit Air part 910705 GB910 38 includes the GB910...

Page 18: ...ined through a higher 12 cubic inches a minute output pump Quick disconnect hydraulic couplings and air control socket are included to attach the equipment hydraulic hoses and air control tube The GB912 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB912 12 includes the GB912 Powe...

Page 19: ...19 REV 6 17 GB2628 INSTALLATION TOOL This page intentionally left blank ...

Page 20: ...he use of suspension bracket Assy A 1594 is strongly recommended as it increases ergonomic flexibility and reduces fatigue for users while installing fasteners Suspension Bracket Assy A 1594 contains the bracket and hardware as shown in the figure WARNING See repetitive motions hazards pg 6 Suspension Bracket SOLD SEPARATELY Image may not reflect actual tool Riveter Kits Available SOLD SEPARATELY ...