Gage Bilt GB512BOM, Original Instructions Manual

Page 1: ...E MAIL US FOR A DISTRIBUTOR NEAR YOU GB512BOM GB512ABOM INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com...

Page 2: ...nty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB512BOM GB512ABOM 8 How to use the GB512BOM GB512ABOM 9 Maintenance 1...

Page 3: ...r replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any re...

Page 4: ...they have a built in nose assembly which helps in limited clearance areas These tools can be operated in any position They have a 750 19 1mm setting stroke and rated pull load of 10 000 lbs 44 5 kN Th...

Page 5: ...5 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Hydraulic Hose Pull Hydraulic Hose Return Cylinder Assembly Optional Hydraulic Hose Return and Hydraulic Hose Pull Inlet Anvil...

Page 6: ...ol weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZA...

Page 7: ...nd pull the sheets together The anvil is forced over the collar swaging it into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the piston...

Page 8: ...g WARNING Always disconnect air supply where applicable when tool is not in use to prevent accidental start up WARNING Do not exceed the maximum relief valve setting stated on the tool and manual WARN...

Page 9: ...of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are...

Page 10: ...nd electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydra...

Page 11: ...ns Tighten threaded connections Do not use Teflon tape b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings 6 PINTAIL GROOVES STRIPPED DURING PULL STR...

Page 12: ...5047 hydraulic coupler female 585038 from hydraulic hoses 206119 and drain into a container Remove nose assembly 4 Push piston assembly 512304 rearward until remaining hydraulic oil is drained Push pi...

Page 13: ...13 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL GB512BOM PARTS LIST...

Page 14: ...14 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL GB512ABOM PARTS LIST...

Page 15: ...e inspection gages to certify correct swage installation Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Accessories Approved for use on Gage Bilt CE installat...

Page 16: ...PULL 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in vario...

Page 17: ...The GB910 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 includes the GB...

Page 18: ...and air control socket are included to attach the equipment hydraulic hoses and air control tube The GB912 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect c...

Page 19: ...19 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL This page intentionally left blank...

Page 20: ...EFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRY CHERRYMAX AND BOM ARE REGISTERED TRADEMARKS OF HOWMET AEROSPACE Ri...