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9

 

REV 12/22

 

 

 

GB512BOM/GB512ABOM INSTALLATION TOOL

 

HOW TO USE THE GB512BOM / GB512ABOM

 

Lockbolts

 

 

1. Insert fastener through the work piece.

 

 

 

 

 

 

 

 

 

 

 

2.  Insert fastener into nose assembly. 

 

 

Note: Always hold tool so pulling head is perpendicular 

to surface of material in which fastener is being installed. 

Exert firm pressure against fastener during installation.

 

 

 

 

 

 

 

 

 

3.  Press actuator to start cycle.

 

 

4.  Release actuator as soon as fastener breaks.

 

 

5.  Repeat steps 1

-

4.

 

 

Images may not reflect actual tool or fastener

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

                                   mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this  

 

 equipment.

 

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present before each use based on 

 

 

 

 their application. 

 

 

 

 

●  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

 

 

     moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 ●  

Verify the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

 ●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool.

 

 

 

 

 

●  

Verify that hydraulic hose fittings and couplings, air and electrical connections are secure before each use.

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

Do not carry from hoses or use as a hammer.

 

 

 

 

WARNING: 

Do not use in explosive atmosphere.

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply, where applicable, when tool is not in use to prevent accidental start

-

up.

 

 

 

WARNING:

 

Do not exceed the maximum relief

-

valve setting stated on the tool and manual.

 

 

 

WARNING

Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or 

 

 

 

      damage the equipment

 

 

 

 

 

WARNING: 

Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure.

 

 

 

WARNING: 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

 

 

CAUTION: 

Do not use beyond the design intent.

 

Summary of Contents for GB512BOM

Page 1: ...E MAIL US FOR A DISTRIBUTOR NEAR YOU GB512BOM GB512ABOM INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com...

Page 2: ...nty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB512BOM GB512ABOM 8 How to use the GB512BOM GB512ABOM 9 Maintenance 1...

Page 3: ...r replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any re...

Page 4: ...they have a built in nose assembly which helps in limited clearance areas These tools can be operated in any position They have a 750 19 1mm setting stroke and rated pull load of 10 000 lbs 44 5 kN Th...

Page 5: ...5 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Hydraulic Hose Pull Hydraulic Hose Return Cylinder Assembly Optional Hydraulic Hose Return and Hydraulic Hose Pull Inlet Anvil...

Page 6: ...ol weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZA...

Page 7: ...nd pull the sheets together The anvil is forced over the collar swaging it into locking grooves of the fastener Further force breaks the pintail off approximately flush with the collar When the piston...

Page 8: ...g WARNING Always disconnect air supply where applicable when tool is not in use to prevent accidental start up WARNING Do not exceed the maximum relief valve setting stated on the tool and manual WARN...

Page 9: ...of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are...

Page 10: ...nd electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Only use a hydra...

Page 11: ...ns Tighten threaded connections Do not use Teflon tape b Oil leaks from tool Determine source of leak and replace worn or defective o rings and back up rings 6 PINTAIL GROOVES STRIPPED DURING PULL STR...

Page 12: ...5047 hydraulic coupler female 585038 from hydraulic hoses 206119 and drain into a container Remove nose assembly 4 Push piston assembly 512304 rearward until remaining hydraulic oil is drained Push pi...

Page 13: ...13 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL GB512BOM PARTS LIST...

Page 14: ...14 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL GB512ABOM PARTS LIST...

Page 15: ...e inspection gages to certify correct swage installation Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Accessories Approved for use on Gage Bilt CE installat...

Page 16: ...PULL 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in vario...

Page 17: ...The GB910 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 includes the GB...

Page 18: ...and air control socket are included to attach the equipment hydraulic hoses and air control tube The GB912 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect c...

Page 19: ...19 REV 12 22 GB512BOM GB512ABOM INSTALLATION TOOL This page intentionally left blank...

Page 20: ...EFINING CO SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRY CHERRYMAX AND BOM ARE REGISTERED TRADEMARKS OF HOWMET AEROSPACE Ri...

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