Gage Bilt GB568 Original Instructions Manual Download | Manualshive

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Rev. 6/22

GB568 INSTALLATION TOOL

TABLE OF CONTENTS

Page

Warranty

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3

Description and Technical Specifications

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4

Description of Functions

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5

Warnings

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6

Principle of Operation

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7

How to set

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up the GB568 / GB568A

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8

How to use the GB568 / GB568A

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9

Maintenance

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10

Troubleshooting / Checking and Adjusting Stroke

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11

Overhaul

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12

Parts Lists

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13

Accessories and Nose Assembly Selection Chart

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14

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16

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Summary of Contents for GB568

Page 1: ...IDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB568 GB568 A INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...nical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB568 GB568A 8 How to use the GB568 GB568A 9 Maintenance 10 Troubleshooting Checking and Adjusting Stroke 11 Overhaul 12 Parts Lists 13 Accessories and Nose Assembly Selection Chart 14 16 ...

Page 3: ... shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are re...

Page 4: ...imping action that deforms the nut to provide accurate installation loads They weigh just over 2 5 lbs 1 13kg and can be operated in any position They have up to a 300 7 6 mm fastener setting stroke and a rated pull load of 5 940 lbs 26 4 kN The GB568 installation tool operates on hydraulic pressure developed by a Powerunit set at 6 000 psi 414 0 bar maximum PULL pressure The tool comes equipped w...

Page 5: ...N OF FUNCTIONS Hydraulic Hose Air Line Cylinder Quick Disconnect Air Actuator Hydraulic Coupler Male Bleed Screw Cylinder Bleed Screw Electric Actuator Hydraulic Hose Hydraulic Coupler Male Connector Male Electric Cord Swivel Swivel Swivel Swivel ...

Page 6: ...to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable pos...

Page 7: ...ed into the nose assembly Pressing the actuator starts the hydraulic power source Hydraulic oil is then directed to the rear of the head piston starting it to move forward The internal parts on the nose assembly are also moving forward thus starting the installation process As the nose assembly encounters resistance from the fastener the hydraulic pressure builds until the tool reaches its full fo...

Page 8: ... Set hydraulic power unit to the recommended pressure 6 000 psi 414 0 bar Max for the pull Gage Bilt pressure gage assembly 942280 Sold Separately is recommended to aid in this procedure See hydraulic power unit manual for correct procedure when adjusting pressures Note Power units require a free flow of air for cooling purposes and should therefore be positioned in a well ventilated area free fro...

Page 9: ...users or the user s employer must assess specific risks that could be present before each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard...

Page 10: ...ck tool and nose assembly for damage Replace Repair if necessary See Overhaul pg 12 for tool repair Inspect all hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle...

Page 11: ...ubleshooting b Scored anvil c Improper stroke See setting stroke below d Improper pressure See pressure requirements on page 8 7 TOOL HANGS UP ON SWAGED COLLAR OF HUCKRIMP FASTENER a Tool operating improperly see above troubleshooting b Check that tool is returning properly Spring 568105 may be worn Replace SETTING AND ADJUSTING STROKE WARNING Never actuate dry cycle the tool with nose assembly at...

Page 12: ... 2 Disconnect hydraulic hoses 206119 from power supply 3 Remove hydraulic coupler male 585047 from hydraulic hoses 206119 and drain into a container 4 Push piston rod 568104 rearward until remaining hydraulic oil is drained Remove button head cap screw 402482 and stat o seal S572 Remove retaining ring 400935 and push pin swivel assembly 568122 out 5 Unscrew socket head cap screw 401198 from retain...

Page 13: ...ete Actuator Assembly Air includes 206125 704130 A 217 208126 208127 2 206127 Actuator Housing Assembly includes 703642 3 206131 complete Electric Actuator Assembly includes 206127 incl 703642 240122 206136 585044 ACTUATOR ASSEMBLY AIR 206120 ELECTRIC ACTUATOR ASSEMBLY 206131 ...

Page 14: ...10 and 38 ft 11 6m Hose Kit Air part 910709 GB910 52 includes the GB910 and 52 ft 15 8m Hose Kit Air part 910714 GB910 POWERUNIT Sold Separately The GB912 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools The unit air powered air actuated and delivers up to 10 000 psi 689 48 bar working pressure The actuator on the installation tool rem...

Page 15: ...15 Rev 6 22 GB568 INSTALLATION TOOL This page intentionally left blank ...

Page 16: ...psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7m Hose Kit part 940701 GB940 26 includes the GB940 and 26 ft 7 9m Hose Kit part 940705 GB940 38 includes the GB940 and 38 ft 11 6m Hose Kit part 940709 GB940 52 in...

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