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6

 

Rev. 6/22

 

 

 

GB568 INSTALLATION TOOL

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

RATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage equip

-

  

ment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

Summary of Contents for GB568

Page 1: ...IDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB568 GB568 A INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...nical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB568 GB568A 8 How to use the GB568 GB568A 9 Maintenance 10 Troubleshooting Checking and Adjusting Stroke 11 Overhaul 12 Parts Lists 13 Accessories and Nose Assembly Selection Chart 14 16 ...

Page 3: ... shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are re...

Page 4: ...imping action that deforms the nut to provide accurate installation loads They weigh just over 2 5 lbs 1 13kg and can be operated in any position They have up to a 300 7 6 mm fastener setting stroke and a rated pull load of 5 940 lbs 26 4 kN The GB568 installation tool operates on hydraulic pressure developed by a Powerunit set at 6 000 psi 414 0 bar maximum PULL pressure The tool comes equipped w...

Page 5: ...N OF FUNCTIONS Hydraulic Hose Air Line Cylinder Quick Disconnect Air Actuator Hydraulic Coupler Male Bleed Screw Cylinder Bleed Screw Electric Actuator Hydraulic Hose Hydraulic Coupler Male Connector Male Electric Cord Swivel Swivel Swivel Swivel ...

Page 6: ...to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable pos...

Page 7: ...ed into the nose assembly Pressing the actuator starts the hydraulic power source Hydraulic oil is then directed to the rear of the head piston starting it to move forward The internal parts on the nose assembly are also moving forward thus starting the installation process As the nose assembly encounters resistance from the fastener the hydraulic pressure builds until the tool reaches its full fo...

Page 8: ... Set hydraulic power unit to the recommended pressure 6 000 psi 414 0 bar Max for the pull Gage Bilt pressure gage assembly 942280 Sold Separately is recommended to aid in this procedure See hydraulic power unit manual for correct procedure when adjusting pressures Note Power units require a free flow of air for cooling purposes and should therefore be positioned in a well ventilated area free fro...

Page 9: ...users or the user s employer must assess specific risks that could be present before each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard...

Page 10: ...ck tool and nose assembly for damage Replace Repair if necessary See Overhaul pg 12 for tool repair Inspect all hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle...

Page 11: ...ubleshooting b Scored anvil c Improper stroke See setting stroke below d Improper pressure See pressure requirements on page 8 7 TOOL HANGS UP ON SWAGED COLLAR OF HUCKRIMP FASTENER a Tool operating improperly see above troubleshooting b Check that tool is returning properly Spring 568105 may be worn Replace SETTING AND ADJUSTING STROKE WARNING Never actuate dry cycle the tool with nose assembly at...

Page 12: ... 2 Disconnect hydraulic hoses 206119 from power supply 3 Remove hydraulic coupler male 585047 from hydraulic hoses 206119 and drain into a container 4 Push piston rod 568104 rearward until remaining hydraulic oil is drained Remove button head cap screw 402482 and stat o seal S572 Remove retaining ring 400935 and push pin swivel assembly 568122 out 5 Unscrew socket head cap screw 401198 from retain...

Page 13: ...ete Actuator Assembly Air includes 206125 704130 A 217 208126 208127 2 206127 Actuator Housing Assembly includes 703642 3 206131 complete Electric Actuator Assembly includes 206127 incl 703642 240122 206136 585044 ACTUATOR ASSEMBLY AIR 206120 ELECTRIC ACTUATOR ASSEMBLY 206131 ...

Page 14: ...10 and 38 ft 11 6m Hose Kit Air part 910709 GB910 52 includes the GB910 and 52 ft 15 8m Hose Kit Air part 910714 GB910 POWERUNIT Sold Separately The GB912 Hydraulic Powerunit is a portable power source designed to operate a wide range of hydraulic installation tools The unit air powered air actuated and delivers up to 10 000 psi 689 48 bar working pressure The actuator on the installation tool rem...

Page 15: ...15 Rev 6 22 GB568 INSTALLATION TOOL This page intentionally left blank ...

Page 16: ...psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7m Hose Kit part 940701 GB940 26 includes the GB940 and 26 ft 7 9m Hose Kit part 940705 GB940 38 includes the GB940 and 38 ft 11 6m Hose Kit part 940709 GB940 52 in...

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