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6

 

6/13 Rev 3/23

 

 

GB703SHAVT SN# 1386 AND ABOVE

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Summary of Contents for GB703SHAVT

Page 1: ...AIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA...

Page 2: ...cription of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB703SHAVT 8 How to use the GB703SHAVT 9 Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 Troublesh...

Page 3: ...bligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under...

Page 4: ...AVT can be operated between 0 F 118 F 17 8 C 47 8 C The GB703SHAVT is a pneumatic hydraulic split handle installation tool designed specifically for the efficient installation of blind rivets This too...

Page 5: ...SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Assembly Lanyard Assembly Head Cylinder Assembly Hydraulic PULL Hose Handle Assembly Pintail Evacuation Tube Nose Assembly Hanger Air Line Feed from R...

Page 6: ...t fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expecte...

Page 7: ...piston forcing it and the nose assembly collet rearward This action causes the jaws to clamp on the fastener pintail and pull the material together Further force breaks the pintail off When the actuat...

Page 8: ...lect actual tool WARNING Only qualified and trained operators shall install adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all wa...

Page 9: ...er s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding...

Page 10: ...use Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies e...

Page 11: ...Do NOT drain reservoir below minimum 8 On last cycle of oil hold actuator assembly 703532 down Install socket head cap screw 402482 and stat o seal S572 prior to releasing the actuator assembly 70353...

Page 12: ...in chuck jaws Disassemble nose assembly clean jaws in mineral spirits or use a sharp pointed object to remove chips Re lube surfaces jaws ride on c Chuck jaws may be worn or damaged Replace d Pintail...

Page 13: ...und such as Slic tite Gage Bilt part no 403237 DO NOT USE TEFLON TAPE OVERHAUL TOOL DISPOSAL 1 When tool life is met drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with t...

Page 14: ...ts are assembled properly and correctly fastened to the tool before using HOLE FOR PIN PROTRUDING FROM HANDLE ASSEMBLY REMOVING POPPET VALVE ASSEMBLY 703651 1 Loosen and remove set screw and lever fro...

Page 15: ...15 6 13 Rev 3 23 GB703SHAVT SN 1386 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 16: ...pounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop t...

Page 17: ...17 6 13 Rev 3 23 GB703SHAVT SN 1386 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS VACUUM ASSEMBLY Sold Separately SEE TABLE 1 ON PAGE 18...

Page 18: ...17 1 8 4CES 4CES 703 18V 1 13475 703421 703595 703626 A 217 5 32 5CES 5CES 703 18V 1 13476 703415 703596 703626 A 217 3 16 6CES 6CES 703 18V 1 13477 703415 703589 703626 A 217 1 4 3 8CES 8CES 743 24V...

Page 19: ...40307 to convert to 4N 703 18 nose assembly All other nose tips must be ordered separately When ordering tool fastener specific contact Gage Bilt for more information VT installation tools are not fur...

Page 20: ...HAVT SN 1386 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB703 Stroke 780 19 8 mm Hand held weight 4 50 lbs 2 kg Entire tool weight 4 50 lbs 2kg...

Page 21: ...tool weight 7 25 lbs 3 3 kg Pull load 2 200 9 8 kN Standard Hyd Hose Length 8ft 2 4m 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB703SR Stroke 780 19 8 mm Hand...

Page 22: ...ay not reflect actual tool Hose Kits available to 26 ft 7 92 m Pressure 4 000 lbs 177 93kN 90 PSI 6 2 bar Fast Acting Cylinder Requires 1 2 12 7 mm Air Hose POWER 80 100 PSI compressed air 5 2 6 9 bar...

Page 23: ...23 6 13 Rev 3 23 GB703SHAVT SN 1386 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...NING CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION AW 32 IS A REGISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC DEXRON IS...

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