Gage Bilt GB713SR, Original Instructions Manual

Page 1: ...LDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB713SR INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...on of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB713SR 8 How to use the GB713SR 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting Stroke Limiter Instructions 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 Nose Assembly Selection Chart 20 Accessories 21 24 ...

Page 3: ...tive from faulty workmanship or materi al for 1 year from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished by seller Seller obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement ther...

Page 4: ...plit system provides the operator with a lightweight ergonomic tool The handle and head assembly when held in hand weighs 2 50 lbs 1 13 kg The entire split handle installation tool weighs 7 00 lbs 3 18 kg It has a 760 19 30 mm fastener setting stroke The GB713SR split handle installation tool operates on 90 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At...

Page 5: ...ALLATION TOOL DESCRIPTION OF FUNCTIONS Actuator Lever Assembly Actuator Head Cylinder Assembly Deflector Air Line Hydraulic Hose Pull Handle Assembly Air Inlet Image may not reflect actual tool Hanger Bleed Screw Bleed Screw ...

Page 6: ...ight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable posture while mai...

Page 7: ...up and into the front side of the head cylinder causing the piston to move to the rear of the head cylinder The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever assembly is released Air pressure is then built up inside of the handle assembly causing the valve spool assembly to ...

Page 8: ...nderstand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fi...

Page 9: ...rs clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is e...

Page 10: ...d be done by qualified personnel trained on Gage Bilt procedures WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect tool from its power source before performing maintenance cleaning or when replacing worn or damaged components Severe personal injury may occur if power sour...

Page 11: ... handle 744303 is to the top Set head cylinder assembly 713127 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 744303 hole 4 and manifold head assembly 744306 hole 4 Connect fill bottle 745263 to manifold handle 744303 hole marked 4 7 In one continuous squeeze force oil into manifold handle 744303 unti...

Page 12: ...ck stroke of 760 19 3 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actuator assembly air 704130 released check dimension A b Holding actuator assembly air 704130 check dimension B c Subtract dimension A from dimension B If stroke is not consistent within 1 64 396 mm repeat bleeding steps until stroke met For your consideration Gage Bilt offers a dep...

Page 13: ... failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS FROM VALVE HOUSING a If the spring 744144 breaks or dislodges air will flow freely through the muffler 744143 Replace or reset Valve spring inst...

Page 14: ... Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts lists on pgs 14 18 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals ...

Page 15: ...onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the way into manifold head assembly 744306 with fingers 3 Insert and turn 5 8 open end box wrench adjustable wrench and snug tight approximately 1 4 1 2 turn 4 Re attach the lever assembly 724017 with pin Image may not reflect actual tool ACTUATOR ASSEMBLY AIR WARNING Disconnect tool from it...

Page 16: ... After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool 704151 when inserted into top of power cylinder 743131 To reassemble the handle assembly 744129 1 Reverse the abov...

Page 17: ...17 Rev 1 23 GB713SR INSTALLATION TOOL PARTS LIST ...

Page 18: ...18 Rev 1 23 GB713SR INSTALLATION TOOL PARTS LIST ...

Page 19: ...is material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combus...

Page 20: ... 5mm 6N 751 23 6N 352 61 6N 751C 54RA 4 6N 751A 43OS 5 32 5N 751 23 5N 352 61 45N 751B 54RA 4 5N 751A 43OS 3 16 6N 751 23 6N 352 61 6N 751C 54RA 4 6N 751A 43OS 1 4 8CN 713 21 8CN 713 61 8N 713A 58RA 5 32 5CES 751 23 5CES 352 61 5CES 751B 54RA 4 5CES 751 43OS 3 16 6CES 751 23 6CES 352 61 6CES 751C 54RA 4 6CES 751 43OS 1 4 8CES 713A 58RA 4 THESE NOSES REQUIRE 713153 STROKE LIMITER 5 INSTALLS 5 32 3 ...

Page 21: ...les Sold Separately GB713SH Stroke 760 19 3 mm Hand held weight 2 50 lbs 1 1 kg Entire tool weight 7 50 lbs 3 4 kg Pull load 4 500 20 0 kN GB713 Stroke 760 19 3mm Hand held weight 6 50 lbs 2 9 kg Entire tool weight 6 50 lbs 2 9 kg Pull load 4 500 20 0 kN ...

Page 22: ...Separately Air Bleeder Assembly 704153 Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK fasteners Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Gage Bilt also supplies pin collar swage inspection gages to certify swage installation Sold Separately Fill Bottle 745263 Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not re...

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Page 24: ... Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES CE App...