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Rev. 1/23

 

 

GB713SR INSTALLATION TOOL

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Summary of Contents for GB713SR

Page 1: ...LDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB713SR INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...on of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB713SR 8 How to use the GB713SR 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting Stroke Limiter Instructions 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 Nose Assembly Selection Chart 20 Accessories 21 24 ...

Page 3: ...tive from faulty workmanship or materi al for 1 year from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished by seller Seller obligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement ther...

Page 4: ...plit system provides the operator with a lightweight ergonomic tool The handle and head assembly when held in hand weighs 2 50 lbs 1 13 kg The entire split handle installation tool weighs 7 00 lbs 3 18 kg It has a 760 19 30 mm fastener setting stroke The GB713SR split handle installation tool operates on 90 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At...

Page 5: ...ALLATION TOOL DESCRIPTION OF FUNCTIONS Actuator Lever Assembly Actuator Head Cylinder Assembly Deflector Air Line Hydraulic Hose Pull Handle Assembly Air Inlet Image may not reflect actual tool Hanger Bleed Screw Bleed Screw ...

Page 6: ...ight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable posture while mai...

Page 7: ...up and into the front side of the head cylinder causing the piston to move to the rear of the head cylinder The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever assembly is released Air pressure is then built up inside of the handle assembly causing the valve spool assembly to ...

Page 8: ...nderstand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fi...

Page 9: ...rs clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is e...

Page 10: ...d be done by qualified personnel trained on Gage Bilt procedures WARNING Excessive contact with hydraulic oil and lubricants should be avoided WARNING Maintenance personnel MUST read and understand all warnings and cautions WARNING Disconnect tool from its power source before performing maintenance cleaning or when replacing worn or damaged components Severe personal injury may occur if power sour...

Page 11: ... handle 744303 is to the top Set head cylinder assembly 713127 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 744303 hole 4 and manifold head assembly 744306 hole 4 Connect fill bottle 745263 to manifold handle 744303 hole marked 4 7 In one continuous squeeze force oil into manifold handle 744303 unti...

Page 12: ...ck stroke of 760 19 3 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actuator assembly air 704130 released check dimension A b Holding actuator assembly air 704130 check dimension B c Subtract dimension A from dimension B If stroke is not consistent within 1 64 396 mm repeat bleeding steps until stroke met For your consideration Gage Bilt offers a dep...

Page 13: ... failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS FROM VALVE HOUSING a If the spring 744144 breaks or dislodges air will flow freely through the muffler 744143 Replace or reset Valve spring inst...

Page 14: ... Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts lists on pgs 14 18 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals ...

Page 15: ...onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the way into manifold head assembly 744306 with fingers 3 Insert and turn 5 8 open end box wrench adjustable wrench and snug tight approximately 1 4 1 2 turn 4 Re attach the lever assembly 724017 with pin Image may not reflect actual tool ACTUATOR ASSEMBLY AIR WARNING Disconnect tool from it...

Page 16: ... After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool 704151 when inserted into top of power cylinder 743131 To reassemble the handle assembly 744129 1 Reverse the abov...

Page 17: ...17 Rev 1 23 GB713SR INSTALLATION TOOL PARTS LIST ...

Page 18: ...18 Rev 1 23 GB713SR INSTALLATION TOOL PARTS LIST ...

Page 19: ...is material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combus...

Page 20: ... 5mm 6N 751 23 6N 352 61 6N 751C 54RA 4 6N 751A 43OS 5 32 5N 751 23 5N 352 61 45N 751B 54RA 4 5N 751A 43OS 3 16 6N 751 23 6N 352 61 6N 751C 54RA 4 6N 751A 43OS 1 4 8CN 713 21 8CN 713 61 8N 713A 58RA 5 32 5CES 751 23 5CES 352 61 5CES 751B 54RA 4 5CES 751 43OS 3 16 6CES 751 23 6CES 352 61 6CES 751C 54RA 4 6CES 751 43OS 1 4 8CES 713A 58RA 4 THESE NOSES REQUIRE 713153 STROKE LIMITER 5 INSTALLS 5 32 3 ...

Page 21: ...les Sold Separately GB713SH Stroke 760 19 3 mm Hand held weight 2 50 lbs 1 1 kg Entire tool weight 7 50 lbs 3 4 kg Pull load 4 500 20 0 kN GB713 Stroke 760 19 3mm Hand held weight 6 50 lbs 2 9 kg Entire tool weight 6 50 lbs 2 9 kg Pull load 4 500 20 0 kN ...

Page 22: ...Separately Air Bleeder Assembly 704153 Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK fasteners Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Gage Bilt also supplies pin collar swage inspection gages to certify swage installation Sold Separately Fill Bottle 745263 Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not re...

Page 23: ...23 Rev 1 23 GB713SR INSTALLATION TOOL This page intentionally left blank ...

Page 24: ... Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES CE App...

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