Gage Bilt GB731SH-5, Original Instructions Manual

Page 1: ...STALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...ecifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB731SH 8 How to use the GB731SH 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Stroke Limiter Instructions 13 Troubleshooting 14 Overhaul 15 17 Parts Lists 18 19 DEXRON III Oil Safety Data SDS 20 Nose assembly selection chart Approved Accessories 21 28 ...

Page 3: ...rred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED O...

Page 4: ... GB731SH 5 installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB731SH 5 does not exceed 81 5 dB A and consumes 16 SCF cycle 4 53 L cycle The air inlet is provided with 1 4 18 female pipe thread for accepting the user s air hose fitting The GB731SH 5 comes with 5 feet 1 5 m of hose Power ...

Page 5: ...GE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Pintail Deflector Air Inlet Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle Split Hanger Image may not reflect actual tool ...

Page 6: ...quipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator ...

Page 7: ...direction The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal component...

Page 8: ...r non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequa...

Page 9: ...tion and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Sev...

Page 10: ...2 Point nose assembly into oil as shown 3 Cycle tool 8 10 times and wipe dry CLEANING Clean nose assembly daily or as often as needed 1 Dip nose assembly into mineral spirits or similar solvent to clean jaws and wash away metal chips and debris DO NOT allow jaws to come in contact with other solvents DO NOT let jaws soak Dry jaws immediately 2 Disassemble nose assembly and use a sharp pick to remo...

Page 11: ...745263 located at split handle 700326 until oil comes out of front hole on head cylinder assembly 731199 Replace button head cap screw 402482 and stat o seal S572 on front hole of head cylinder assembly 731199 Remove fill bottle 745263 and replace button head cap screw 402482 and stat o seal S572 on manifold handle 730303 and torque both 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 12 Remove bu...

Page 12: ...l may squirt out from bleeder hole cover with a rag Attach fill bottle 745263 and hand pump oil into the head cylinder assembly 731199 until no air rises into fill bottle 745263 Remove fill bottle 745263 and replace B H C S 402482 and stat o seal S572 on rear hole of head cylinder assembly 731199 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 9 Connect air supply cycle tool ten times 1...

Page 13: ... selection chart to select stroke limiter 4 Remove button head cap screw 402482 and stat o seal S572 from front bleeder hole 5 Install end cap 731417 and torque to 45 foot lbs 61Nm Oil will drain from front bleeder hole during installation 6 Attach button head cap screw 402482 and stat o seal S572 to front bleeder hole and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 7 Connect tool to...

Page 14: ...d Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced ...

Page 15: ... Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs 15 19 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always...

Page 16: ...nd pin slotted 400608 from the handle split 700326 2 Insert a 5 8 open end wrench an adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator assembly air 704130 with fingers from the handle split 700326 INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one...

Page 17: ...y 722132 6 After removal of air piston assembly 704121 slide piston rod assembly 731333 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing plug 704118 removed power cylinder 731237 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 731237 To reassemble the handle assembly 722132...

Page 18: ...18 Rev 4 22 GB731SH 5 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 19: ...19 Rev 4 22 GB731SH 5 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 20: ... unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible...

Page 21: ...5 6 SB08 713A 58RA 6 SB08 204D 27OS 6 SB08 204D 37OS 6 5 32 UAB568 713 21 4 UAB568 713 61 4 UAB05 752B 43OS 3 16 UAB06 751B 54RA 5 UAB06 752B 43OS 1 4 UAB08 204D 27OS UAB08 204D 37OS 1 8 SMLS04 752C 20 SMLS04 752C 45 SMLS04 751C 54RA 5 SMLS04 752B 43OS 5 32 SMLS05 752C 20 SMLS05 752C 45 SMLS05 751C 54RA 5 SMLS05 752B 43OS 3 16 SMLS06 752B 20 SMLS06 752B 45 SMLS06 751C 54RA 5 SMLS06 752B 43OS 1 4 S...

Page 22: ...6RA Extends 54 Right Angle nose assemblies that attach directly to GB731 Installation Tool Sold Separately Stroke Limiter 731154 Required with selected right angle nose assembly s when used on GB731 tool See chart pg 21 Sold Separately Fill Bottle 745263 Sold Separately Air Bleeder Assembly 704153 Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Gage Bilt al...

Page 23: ...ately Images may not reflect actual tools Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Sold Separately SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUICK CHANGE CARTRIDGE Gage Bilt Installation tool Standard and Offset Co...

Page 24: ...arately STRAIGHT FEED N SWAGE Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately SWAGING EASY AS Operator presents nose to pintail and feeder dispenses collar onto pin 1 Feeder pivots exposing nose for installation while picking up next collar 2 Feeder automatically returns to original position for next lockbolt insta...

Page 25: ...ER BOWLS Sold Separately Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information Sold Separately ...

Page 26: ... available GB731SR Stroke 600 15 24 mm Hand held weight 2 00 lbs 0 91 kg Entire tool weight 7 0 lbs 3 20 kg Pull load 4 800 21 35 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB731 Stroke 600 15 24 mm Hand held weight 5 75 lbs 2 61 kg Entire tool weight 5 75 lbs 2 61 kg Pull load 4 800 lbs 21 35 kN GB731OS Stroke 600 15 24 mm Hand held weight 5 75 lbs 2 61...

Page 27: ...27 Rev 4 22 GB731SH 5 INSTALLATION TOOL PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 28: ...O LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION TEFLON IS A REGISTERED TRADE MARK OF E I DUPONT DE NEMOURS CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES Many kits available including GB731NASK 3 not shown GB731 51 not shown Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information ...