background image

20

 

GB731SHV5/LB68 INSTALLATION TOOL: SERIAL # 1001 & ABOVE

 

CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

2/19 REV. 1/23

 

 

 

Adapter Assembly

 

#751204 

 

Adapts GB204 series nose assemblies to 

GB731 installation tool.

 

(Sold Separately)

 

Grip Gage #GB105093

 

For NAS LOCKBOLTS and blind fasteners

 

 

(Sold Separately)

 

Gage Bilt also supplies pin & collar swage 

 

inspection gages to certify swage installation.

 

(Sold Separately)

 

  Grip Gage #269G3

 

For CHERRYMAX® and

 

CHERRYLOCK® rivets

 

(Sold Separately)

 

Air Bleeder 

 

Assembly

 

#704153

 

(Sold Separately)

 

Fill Bottle

 

#745263

 

(Sold Separately)

 

NOSE ASSEMBLY SELECTION CHART

 

**OFFSET

 

(Sold Separately)

 

STRAIGHT

 

(Sold Separately)

 

FASTENER

DIA.

*RIGHT ANGLE  

3/16

LGP06-2480-10

LGP06-2480-20

LGP06-204C-25OS

LGP06-204D-30OS

LGP06-2480-45

LGP06-204C-34OS

7/32

LGP07-731-10

LGP07-731-20

LGP07-204C-25OS

LGP07-204C-34OS

LGP07-731-45

LGP07-204C-30OS

1/4

LGP08-2480-10

2

LGP08-2480-20

2

LGP08-204C-25OS

LGP08-204D-30OS

LGP08-2480-45

2

LGP08-204C-34OS

5MM

MLGP5-730B-10

MLGP5-2480-20

MLGP5-204C-25OS

MLGP5-204D-30OS

MLGP5-2480-45

MLGP5-204C-34OS

6MM

MLGP6-730B-10

2

MLGP6-2480-20

2

MLGP6-204C-25OS

MLGP6-204D-30OS

MLGP6-2480-45

2

MLGP6-204C-34OS

3/16

NAS06-730B-10

NAS06-2480-20

NAS06-204C-25OS

NAS06-204D-30OS

NAS06-2480-45

NAS06-204C-34OS

1/4 

1

NAS08-352-10

2

NAS08-2480-20

2

NAS08-204C-25OS

NAS08-204D-30OS

NAS08-2480-45

2

NAS08-204C-34OS

5 MM

MGP5-730B-10

MGP5-2480-20

MGP5-204C-25OS

MGP5-204D-30OS

MGP5-2480-45

MGP5-204C-34OS

6 MM

MGP6-730B-10

2

MGP6-2480-20

2

MGP6-204C-25OS

MGP6-204D-30OS

MGP6-2480-45

2

MGP6-204C-34OS

1) NOT FOR TENSION ALLOY OR TITANIUM

2) THE 731355 INSERT ON TOOL MUST BE REMOVED WHEN USING 1/4" OR 6mm NOSE ASSEMBLIES

STRAIGHT

**OFFSET

            

 

LGP® LOCKBOLT

    LGPL2SC-V     BACB30VM

    LGPL18SC-V   BACB30XT

    LGPL4SC-V     ABS0548

    LGPL2SP-V     BACB30VN

    LGPL4SP-V     ASNA2392

    LGPL8SC-V     BACB30WD
    LGPL9SC-V     BACB30WB

    LGPL9SP-V     BACB30VY

    BACB31N        BACB31P

NAS and GP® SHEAR/TENSION 

LOCKBOLTS

BACB30TY      BACB30UA

BACB30TZ      BACB30UB

BACB30DY    BACB30GX
BACB30DX     BACB30GP

BACB30GO    BACB30GY

BACB30GW

**ALL OFFSET 204 SERIES NOSES REQUIRE 751204 ADAPTER.

GAGE BILT CERTIFIES THE GB731SHV5/LB68 WILL INSTALL THE ABOVE FASTENERS

LGP ®, M LGP ®, M GP ®, A ND GP ® A RE REGISTERED TRA DEM A RKS OF HOWM ET A EROSP A CE.

NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE EXTENDS FROM THE TOOL  I.E. -20 = 2.0 INCHES

1/19 REV 5/22

MGP®

(MILLIMETER) 

LOCKBOLT

MLGP®

(MILLIMETER) 

LOCKBOLT

GB731SHV5

-

LB68 ACCESSORIES

 

 

Approved for use on Gage Bilt CE installation tools and/or other manufacturer

s CE approved tools of similar design. 

 

(Sold Separately)

 

Tool Stroke Depth Gage

 

#A

-

1935

 

(Sold Separately)

 

Image may not reflect actual gage

 

Summary of Contents for GB731SHV5/LB68

Page 1: ...AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in US...

Page 2: ...ion of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB731SHV5 LB68 8 How to use the GB731SHV5 LB68 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Stroke...

Page 3: ...r or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller i...

Page 4: ...B731SHV5 LB68 installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB731SHV5 LB68 does not exceed 81 5 dB A an...

Page 5: ...23 DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Fitting Regulator Air Inlet Actuator Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle Split Hanger...

Page 6: ...el 5 Select maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure th...

Page 7: ...downward direction The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the a...

Page 8: ...erator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The...

Page 9: ...ing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use...

Page 10: ...and nose assembly for damage Replace Repair if necessary See Overhaul pgs 15 19 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread...

Page 11: ...over both hydraulic hoses A 1668 and air line 704344 8 Push piston 731211 in head cylinder assembly 731199 to rear until you achieve 785 19 9 mm see B on pg 12 from full forward position Stretch enti...

Page 12: ...95 4 52 Nm Do not over tighten 9 Connect air supply cycle tool ten times 10 Check stroke of 600 15 24 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actu...

Page 13: ...on chart to select stroke limiter 4 Remove button head cap screw 402482 and stat o seal S572 from front bleeder hole 5 Install cap vacuum 731418 and torque to 45 foot lbs 61Nm Oil will drain from fron...

Page 14: ...embly 704262 is recommended b Check o rings on valve sleeve 703139 valve spool assembly 703142 and valve plug 704145 If worn or damaged re place Valve sleeve removal tool assembly 704163 is recommende...

Page 15: ...late Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing...

Page 16: ...arts IE collet extension collet jaws Individual parts vary depending on nose assembly 5 Assembly is the opposite of disassembly Follow steps in reverse to assemble your nose assembly See also nose ass...

Page 17: ...y 722132 6 After removal of air piston assembly 704121 slide piston rod assembly 731333 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With pac...

Page 18: ...18 GB731SHV5 LB68 INSTALLATION TOOL SERIAL 1001 ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 2 19 REV 1 23 PARTS LIST...

Page 19: ...19 GB731SHV5 LB68 INSTALLATION TOOL SERIAL 1001 ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 2 19 REV 1 23 PARTS LIST...

Page 20: ...04D 30OS NAS06 2480 45 NAS06 204C 34OS 1 4 1 NAS08 352 102 NAS08 2480 202 NAS08 204C 25OS NAS08 204D 30OS NAS08 2480 452 NAS08 204C 34OS 5 MM MGP5 730B 10 MGP5 2480 20 MGP5 204C 25OS MGP5 204D 30OS MG...

Page 21: ...ioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spill...

Page 22: ...600 15 24 mm Hand held weight 5 75 lbs 2 61 kg Entire tool weight 5 75 lbs 2 61 kg Pull load 4 800 lbs 21 35 kN Alternative Styles Sold Separately GB731SH Stroke 600 15 24 mm Hand held weight 2 25 lbs...

Page 23: ...23 GB731SHV5 LB68 INSTALLATION TOOL SERIAL 1001 ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 2 19 REV 1 23 This page intentionally left blank...

Page 24: ...C TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO CHERRY MAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE Many kits available inc...

Reviews: