Gage Bilt GB734, Original Instructions Manual

Page 1: ...RLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB734 ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...hnical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB734 8 How to use the GB734 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 15 Parts Lists 16 DEXRON III Oil Safety Data SDS 17 Nose Assembly Selection Chart 18 Accessories 19 24 ...

Page 3: ...uent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHAN...

Page 4: ... pressure at the air inlet The GB734 installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar of air pressure providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB734 does not exceed 81 5 dB A and consumes 30 SCF cycle 8 50 L cycle The air inlet is provided with 1 4 18 female pipe thread to accept the users air hose fitting UNLESS ORDERED FAST...

Page 5: ...5 22 GB734 INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Pintail Deflector Air Inlet Nose Assembly Actuator Lever Assembly Hanger Image may not reflect actual tool ...

Page 6: ...e to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable p...

Page 7: ...to the front side of the cylinder head causing the piston to move to the rear of the cylinder head The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the air actuator assembly is released Air pressure is then built up inside of the handle causing the valve spool assembly to return to i...

Page 8: ...ower tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure the...

Page 9: ...ot actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to a...

Page 10: ...ouplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws r...

Page 11: ... the oil passage on top of handle assembly 744129 with automatic transmission oil Dexron III or equivalent When looking at the top of the handle assembly 744129 the oil passage is the hole that is counterbored for o ring S832 See image below 3 Push piston 734107 full forward in head cylinder assembly 734102 then attach head cylinder assembly 734102 with care ensuring gasket 704129 and o ring S832 ...

Page 12: ... Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS FROM VALVE HOUSING a I...

Page 13: ...n rod assembly downward with head cylinder removed Hydraulic oil will eject forcibly from handle assembly Perform overhaul in a clean well lit area using care not to scratch or nick any smooth surface that comes in contact with an o ring Use of Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re ...

Page 14: ...onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto handle assembly 744129 with fingers 3 Insert and turn 5 8 open end box wrench adjustable wrench and snug tight approximately 1 4 1 2 turn 4 Re attach actuator lever assembly 704343 including pin slotted 400608 to handle assembly 744129 ACTUATOR ASSEMBLY AIR WARNING Disconnect too...

Page 15: ...4129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble the handle assembly 744129 1 R...

Page 16: ...16 REV 5 22 GB734 INSTALLATION TOOL PARTS LIST ...

Page 17: ...s material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combust...

Page 18: ...A 20 2 3 PH8 1 YOU CAN CHANGE THE 743 24 NOSE ASSEMBLY INCLUDED WITH TOOL TO INSTALL OTHER FASTENERS BY PURCHASING 2 NOSE ASSEMBLIES WITH A 703 18 AND 734A 20 DESIGNATION I E 5N 703 18 MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 NOSE ASSEMBLIES WITH A 734A DESIGNATION I E PH6 734A 20 ARE FOR SERRATED STEM RIVETS ONLY IF YOU ARE PULlING BOTH SMOOTH AND SERRATED STEM RIVETS YOU MUST ORDER THE NOSE A...

Page 19: ... by adding the appropriate suffix see selection chart Alternative Styles Sold Separately V DESIGNATION PINTAIL COLLECTION BOTTLE VT DESIGNATION PINTAIL EVACUATION TUBE TOOL MUST BE ORDERED FOR YOUR SPECIFIC FASTENER CONTACT GAGE BILT INC FOR SPECIFIC APPLICATIONS Description Image may not reflect actual tool Pistol Grip Inline Pintail Deflector SHA SRA Vacuum Bottle SHAV SRAV Vacuum Tube SHAVT SRA...

Page 20: ...20 REV 5 22 GB734 INSTALLATION TOOL Alternative Styles Sold Separately GB734SH Stroke 1 090 27 69 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 3 000 13 34 kN ...

Page 21: ...21 REV 5 22 GB734 INSTALLATION TOOL Alternative Styles Sold Separately GB734SR Stroke 1 090 27 69 mm Hand held weight 1 75 lbs 1 79 kg Entire tool weight 6 75 lbs 3 06 kg Pull load 3 000 13 34 kN ...

Page 22: ...as by increasing the overall length of the nose assembly They fit directly on the GB734Installation Tool L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage ...

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Page 24: ...ts tailored to your needs TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES CE Approved ...