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6

 

REV. 5/22

 

 

GB734

 INSTALLATION TOOL.

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage equip

-

  

ment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

Summary of Contents for GB734

Page 1: ...RLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU GB734 ORIGINAL INSTRUCTIONS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...hnical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB734 8 How to use the GB734 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 15 Parts Lists 16 DEXRON III Oil Safety Data SDS 17 Nose Assembly Selection Chart 18 Accessories 19 24 ...

Page 3: ...uent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHAN...

Page 4: ... pressure at the air inlet The GB734 installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar of air pressure providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB734 does not exceed 81 5 dB A and consumes 30 SCF cycle 8 50 L cycle The air inlet is provided with 1 4 18 female pipe thread to accept the users air hose fitting UNLESS ORDERED FAST...

Page 5: ...5 22 GB734 INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Pintail Deflector Air Inlet Nose Assembly Actuator Lever Assembly Hanger Image may not reflect actual tool ...

Page 6: ...e to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable p...

Page 7: ...to the front side of the cylinder head causing the piston to move to the rear of the cylinder head The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the air actuator assembly is released Air pressure is then built up inside of the handle causing the valve spool assembly to return to i...

Page 8: ...ower tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure the...

Page 9: ...ot actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to a...

Page 10: ...ouplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws r...

Page 11: ... the oil passage on top of handle assembly 744129 with automatic transmission oil Dexron III or equivalent When looking at the top of the handle assembly 744129 the oil passage is the hole that is counterbored for o ring S832 See image below 3 Push piston 734107 full forward in head cylinder assembly 734102 then attach head cylinder assembly 734102 with care ensuring gasket 704129 and o ring S832 ...

Page 12: ... Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AIR BYPASS FROM VALVE HOUSING a I...

Page 13: ...n rod assembly downward with head cylinder removed Hydraulic oil will eject forcibly from handle assembly Perform overhaul in a clean well lit area using care not to scratch or nick any smooth surface that comes in contact with an o ring Use of Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re ...

Page 14: ...onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto handle assembly 744129 with fingers 3 Insert and turn 5 8 open end box wrench adjustable wrench and snug tight approximately 1 4 1 2 turn 4 Re attach actuator lever assembly 704343 including pin slotted 400608 to handle assembly 744129 ACTUATOR ASSEMBLY AIR WARNING Disconnect too...

Page 15: ...4129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble the handle assembly 744129 1 R...

Page 16: ...16 REV 5 22 GB734 INSTALLATION TOOL PARTS LIST ...

Page 17: ...s material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applying non combust...

Page 18: ...A 20 2 3 PH8 1 YOU CAN CHANGE THE 743 24 NOSE ASSEMBLY INCLUDED WITH TOOL TO INSTALL OTHER FASTENERS BY PURCHASING 2 NOSE ASSEMBLIES WITH A 703 18 AND 734A 20 DESIGNATION I E 5N 703 18 MUST BE ORDERED AS COMPLETE NOSE ASSEMBLY 3 NOSE ASSEMBLIES WITH A 734A DESIGNATION I E PH6 734A 20 ARE FOR SERRATED STEM RIVETS ONLY IF YOU ARE PULlING BOTH SMOOTH AND SERRATED STEM RIVETS YOU MUST ORDER THE NOSE A...

Page 19: ... by adding the appropriate suffix see selection chart Alternative Styles Sold Separately V DESIGNATION PINTAIL COLLECTION BOTTLE VT DESIGNATION PINTAIL EVACUATION TUBE TOOL MUST BE ORDERED FOR YOUR SPECIFIC FASTENER CONTACT GAGE BILT INC FOR SPECIFIC APPLICATIONS Description Image may not reflect actual tool Pistol Grip Inline Pintail Deflector SHA SRA Vacuum Bottle SHAV SRAV Vacuum Tube SHAVT SRA...

Page 20: ...20 REV 5 22 GB734 INSTALLATION TOOL Alternative Styles Sold Separately GB734SH Stroke 1 090 27 69 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 3 000 13 34 kN ...

Page 21: ...21 REV 5 22 GB734 INSTALLATION TOOL Alternative Styles Sold Separately GB734SR Stroke 1 090 27 69 mm Hand held weight 1 75 lbs 1 79 kg Entire tool weight 6 75 lbs 3 06 kg Pull load 3 000 13 34 kN ...

Page 22: ...as by increasing the overall length of the nose assembly They fit directly on the GB734Installation Tool L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage ...

Page 23: ...23 REV 5 22 GB734 INSTALLATION TOOL This page intentionally left blank ...

Page 24: ...ts tailored to your needs TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES CE Approved ...

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