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9

 

REV. 12/22

 

GB735 INSTALLATION TOOL

 

 

HOW TO USE THE GB735

 

Images may not reflect actual tool or fastener

 

Blind Fasteners

 

 

1.

 

Insert fastener.

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

Insert fastener into nose assembly.

 

 

Note: Always hold tool so pulling head is perpendicular to surface 

of material in which fastener is being installed. Exert firm pressure 

against fastener during installation.

 

 

 

 

 

 

 

 

 

 

3.

 

Press actuator to start cycle.

 

 

 

 

 

 

 

 

 

 

 

4.

 

Release actuator as soon as fastener breaks.

 

 

5. 

 

Repeat steps 1

-

4.

 

 

WARNING:

 

Only qualified and trained operators must install, adjust or use the assembly power tool for non

-

threaded 

 

 

 

 

      mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this  

 

 equipment.

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

 

      based on their application. 

 

 

 

●  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool.

 

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

Air is exhausted from the bottom of the tool. Direct bottom of the tool (exhausted air) away from operator, other   

 

 

 persons working in the vicinity, foreign matter and liquid.

 

 

WARNING: 

Do not carry from hoses or use as a hammer.

 

 

 

 

WARNING: 

Do not use in explosive atmosphere.

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

WARNING: 

Ensure there is adequate clearance for tool and operator hands.

 

 

WARNING: 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

 

 

CAUTION: 

Do not use beyond the design intent.

 

Summary of Contents for GB735

Page 1: ...INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E M...

Page 2: ...hnical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Setup the GB735 8 How to use the GB735 9 Maintenance 10 Filling and Bleeding 11 12 Troubleshooting...

Page 3: ...ive from faulty workmanship or material for 1 year from date of shipment Said warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance oper...

Page 4: ...5 28 8 mm fastener setting stroke and a rated pull load of 2 300 lbs 10 2 kN with 90 psi 6 2 bar air pressure at the air inlet The GB735 installation tool operates on 90 to 100 psi 6 2 6 9 bar Max wit...

Page 5: ...5 REV 12 22 GB735 INSTALLATION TOOL DESCRIPTION OF FUNCTIONS Air Inlet Actuator Handle Head Cylinder Deflector Nose Assembly Hanger...

Page 6: ...e to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE M...

Page 7: ...assembly is then directed through the valve sleeve and exhausted out of the bottom of tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydra...

Page 8: ...s WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment...

Page 9: ...re is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may res...

Page 10: ...and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis All Screwed End Ca...

Page 11: ...e hole for o ring S832 to the top being careful not to get oil into the air passage 3 Place gasket 704129 and o ring S832 on top of the handle assembly 722132 4 Push piston 735107 to rear of head cyli...

Page 12: ...d torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 13 Connect tool to air supply and cycle tool ten times 14 Using a pair of calipers check tool for full stroke 1 135 28 8 mm using instructio...

Page 13: ...71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKIN...

Page 14: ...als wipers and hydraulic hoses All tool materials are recyclable except rubber o rings seals wipers and hydraulic hoses Dispose of rubber materials in accordance with the material safety datasheet Not...

Page 15: ...assembly 722132 2 Insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator ass...

Page 16: ...the seal guide 704152 to the piston rod assembly 731333 and tap the piston rod assembly 731333 through the packing plug 704118 3 Attach air piston assembly 704121 and flexlock nut 400559 Torque flexlo...

Page 17: ...17 REV 12 22 GB735 INSTALLATION TOOL PARTS LIST...

Page 18: ...s material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you...

Page 19: ...19 REV 12 22 GB735 INSTALLATION TOOL This page intentionally left blank...

Page 20: ...0 1 4 BOB08 735 20 BOBTAIL LOCKBOLT NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL I e 41 4 1 inches GAGE BILT CERTIFIES THE GB735 WILL INSTA...

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