Gage Bilt GB743SHVT, Original Instructions Manual

Page 1: ...AR YOU GB743SHVT ORIGINAL INSTRUCTIONS S N 1074 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB743SHVT 8 How to use the GB743SHVT 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting How to Clean Vacuum Regulator 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 How to Assemble Evacuation Tube Vacuum Assembly 20 Nose Assembly Selection Chart and Access...

Page 3: ...s or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this war ranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any re jections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER...

Page 4: ...icient installation of blind rivets This tool s unique split system provides the operator with a lightweight ergonomic tool The handle and head assembly when held in hand weighs 1 75 lbs 80 kg The entire split handle installation tool weighs 7 1 4 lbs 3 29kg It has a 900 22 86 mm fastener setting stroke The GB743SHVT split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air press...

Page 5: ...CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Handle Assembly Head Cylinder Assembly Air Inlet Lever Air Line RETURN Hydraulic PULL Hose Handle Assembly Vacuum Assembly Pintail Evacuation Tube Bleed Screw Hanger Flow_Speed Control Valve Deflector ...

Page 6: ...ing if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool ...

Page 7: ...of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever is released Air pressure is then built up inside of the handle assembly causing the valve spool assembly to return to its orig...

Page 8: ...bly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensur...

Page 9: ...an cause a hazard if damaged by the tool WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphe...

Page 10: ...Caps Base Covers Air Fittings Air Actuators Screws and Nose Assemblies are to be examined at the end of each working shift to check that they are secure For a complete overhaul tool kit GB740SHTK is recommended see Overhaul pg 14 WEEKLY MAINTENANCE Keep the hydraulic system full only use Dexron III or equivalent and free of air by using the air bleeder assembly 704153 on a weekly basis or as neede...

Page 11: ...embly 743115 7 In one continuous squeeze force oil into manifold handle 744303 until oil starts to flow from bleeder hole on head cylinder assembly 743115 While still squeezing the fill bottle 745263 use other hand to replace button head cap screw 402482 and stat o seal S572 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten This may require two people 8 Remove fill bottle 745263 and re...

Page 12: ...onnect air supply Cycle tool ten times and check stroke of 900 22 86 mm using instructions a thru c and diagrams below We recommend dial calipers a With the lever 704345 released check dimension A b Holding lever 704345 check dimension B c Subtract dimension B from dimension A If stroke is not consistent within 1 64 396 mm repeat bleeding procedure until stroke met For your consideration Gage Bilt...

Page 13: ...recommended b Check o rings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace worn or broken parts Clean the surface the jaws ride on b Stem...

Page 14: ... qualified personnel trained on Gage Bilt procedures WARNING Disconnect tool from its power source before performing overhaul Severe personal injury may occur if power source is not disconnected WARNING Excessive contact with hydraulic oil and lubricants must be avoided See safety data sheet documents for all applicable materials WARNING When operating repairing or overhauling tool wear approved e...

Page 15: ...G POPPET VALVE ASSEMBLY 703651 1 Remove set screw 401771 and lever 704345 from handle assembly 700343 2 Remove pin 703543 from handle assembly 700343 3 Pull poppet valve assembly 703651 from handle 700343 If unable to remove by hand carefully remove using pliers being careful not to compromise poppet valve assembly 703651 INSTALLING POPPET VALVE ASSEMBLY 703651 1 After replacing o rings on poppet ...

Page 16: ...ottom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble the...

Page 17: ...17 12 11 REV 4 22 GB743SHVT INSTALLATION TOOL SN 1074 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 18: ...18 12 11 REV 4 22 GB743SHVT INSTALLATION TOOL SN 1074 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 19: ... dioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon...

Page 20: ...20 12 11 REV 4 22 GB743SHVT INSTALLATION TOOL SN 1074 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS HOW TO ASSEMBLE EVACUATION TUBE VACUUM ASSEMBLY ...

Page 21: ... A RE REGISTERED TRA DEM A RKS OF A RCONIC INC ULTRA GRIP IS A REGISTERED TRA DEM A RK OF EM HA RT TEKNOLOGIES T RIVET A ND M B C A RE REGISTERED TRA DEM A RKS OF CHERRY A EROSP A CE FA STENERS SFC KOENIG IS A REGISTERED TRA DEM A RK OFSFC KOENIG A G TABLE 1 T RIVET C6 734A 20V 1 4 C8 734A 20V 1 4 10425 10211 703444 703444 10248 10205 MONOBOLT RIVET A 217 A 500 PROTRUDING HEAD SERRATED STEM STRUCT...

Page 22: ...79 kN Unless ordered fastener specific I E GB743 4N the GB743 series installation tools are furnished with nose assembly 8N 743 24 and spare nose tip 10204 to convert to 6N 743 24 All other nose tips must be ordered separately When ordering tool fastener specific contact Gage Bilt for more information VT installation tools are not furnished with the nose assemblies above and must be ordered for yo...

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Page 24: ...ED TRADEMARK OF HENKEL CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information Riveter Kits Available Sold Separately Tool Stroke Depth Gag...