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REV. 2/14 

 

WARNING

 

Do not pull fastener unless it is placed

 

in an 

assembly, pin will eject forcibly

 

when pintail breaks 

off. Severe

 

personal injury may result. 

WARNING

 

Do not operate without Stat-O-Seal

 

(S572) and cap 

screws (402482). Pressurized

 

hydraulic oil may 

cause severe

 

personal injury.

 

WARNING

 

When operating, repairing or overhauling tool, wear 

approved eye protection. Do not look in front of 

nose assembly or rear of tool when installing 

fastener.

 

WARNING

 

Always disconnect tool from power source before 

performing any maintenance

 

to any tool or nose 

assembly.

 

  

WARNING

 

Do not operate if deflector, bottle,

 

catcher  bag or 

vacuum tube is

 

removed or damaged, broken

 

pintails may eject forcibly from rear of tool. Severe 

personal injury

 

may result. 

CAUTION

 

Ensure that nose assembly and tip

 

are properly 

matched for the

 

fastener being installed. 

CAUTION

 

Keep Nose Assemblies clean and free

 

of chips and 

debris. 

WARNING

 

Be sure there is adequate clearance for

 

tool and 

operator's hands before

 

proceeding. Keep fingers 

clear of any moving parts. Keep fingers clear from

 

fasteners and installed materials.

 

Severe personal 

injury may result.

 

WARNING

 

It is required to use hearing protection. A test was 

carried out in a simulated work environment where 

the background level was 73.2 dB (A). In this 

condition the max level was 81.5 dB (A). Therefore, 

it is required where prolonged use, hearing 

protection be used.

 

CAUTION

 

Do not use beyond the design intent. 

WARNING

 

Tool must be maintained in a safe working 

condition at all times and examined on a daily basis 

for damage or wear.  Any repair should be done by 

qualified personnel trained on Gage Bilt 

procedures. 

WARNING

 

Where prolonged use is foreseen, it is 

recommended a tool balancer be used. Check 

suspension device to ensure that it is secure. 

WARNING

 

Do no use tool in explosive atmosphere. 

CAUTION

 

Tool is not to be used as a hammer. 

WARNING

 

Risk of crushing exists if nose assembly is not  

attached. 

WARNING

 

It is recommended tool be operated 50 out of every 

60 minutes, where prolonged use is expected. 

WARNING 

Shock: 

 

It is recommended operator wear a suitable glove 

during operation where prolonged use is expected. 

WARNING 

Air pressure not to exceed 100 psi (6.9 bar). 

SAFETY WARNINGS 

PLEASE READ THIS MANUAL BEFORE  

SERVICING OR USING THIS TOOL.  

  

WARNINGS: 

  

MUST BE UNDERSTOOD TO AVOID 

SEVERE PERSONAL INJURY 

CAUTIONS: 

  

SHOW CONDITIONS THAT WILL 

DAMAGE EQUIPMENT OR STRUCTURE 

WARNING

 

Ensure

 

that all connections are properly secured 

before connecting to power. 

Summary of Contents for GB745/204

Page 1: ...GE BILT MADE IN U S A GAGE BILT Inc 44766 Centre Court 586 226 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL...

Page 2: ...0 kN Noise level Less than 81 5 dB A TABLE OF CONTENTS Description Page Warnings 3 Description Maintenance and Hydraulic Thread Preparation 4 Filling Bleeding 5 Parts List 6 7 Overhaul Disassembly an...

Page 3: ...s required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is requi...

Page 4: ...nly use an air supply set at 90 100 psi 6 2 6 9 bar equipped with a filter regulator unit to prevent wear The tool will eventually lose some hydraulic oil Keep the hydraulic system full and free of ai...

Page 5: ...ard on a table or bench laying head cylinder 204300 flat on it s side 12 Connect tool to air slowly loosen screw marked 2 on the manifold handle CAUTION TOOL IS UNDER PRESSURE let oil SEEP out Remove...

Page 6: ...MBLY 405758 O RING 401105 BACK UP RING 405832 O RING 206115 CYLINDER CAP ASSEMBLY 206117 RETAINING RING 206118 SCREW 206101 SCREW 206102 STOP 204304 SWIVEL 2 A 200 REDUCER 2 S572 STAT O SEAL 2 402482...

Page 7: ...O RING 744143 MUFFLER 744149 PIN A 287 O RING S115 BACK UP RING A 271 O RING 744118 PACKING PLUG S115 BACK UP RING A 287 O RING S909 BACK UP RING 401462 QUAD RING S909 BACK UP RING 744121 AIR PISTON...

Page 8: ...nance Disassemble nose assembly clean and replace worn parts b Spent pintail may be jammed in nose assembly Disassemble nose assembly remove pintails and reassemble WARNING DEPRESS ACTUATOR AND DISCON...

Page 9: ...equire removal of the handle adapter first For complete disassembly start by removing socket head cap screws A 928 Lift adapter handle 745303 from handle 744129 and set aside o ring S832 and gasket 74...

Page 10: ...dergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it wi...

Page 11: ...OS SB05 204D 37OS 3 16 SB06 204D 27OS SB06 204D 37OS 1 8 4A 204D 27OS 4A 204D 37OS 5 32 5A 204D 27OS 5A 204D 37OS 3 16 6A 204D 27OS 6A 204D 37OS 1 4 SMLS08 204D 27OS SMLS08 204D 37OS 13 64 ASP06 204D...

Page 12: ...aid warranty to remain in effect if and only if such goods are used in accordance with all instructions as to maintenance operation and use set forth in manuals and instruction sheets furnished by sel...

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