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REV 5/22

 

 

 

GB745/206

-

500  S/N:1329  AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

PRINCIPLE OF OPERATIONS

 

When the actuator is depressed, the throttle valve is shifted, directing the pressurized air inside the tool to the bottom of  the air 

piston assembly, moving it in an upward direction. The air above the air piston assembly is then directed out the exhaust, on  

the bottom of the tool. Simultaneously, the piston rod assembly connected to the air piston assembly is also moving up, forci ng 

hydraulic oil up and into the front of the cylinder, causing the piston assembly to move to the rear of the cylinder. The oil  from 

the rear of the cylinder is directed to the bottom of the piston rod assembly, inside the handle assembly. The internal components of 

the attached nose assembly are also moving with the piston assembly to start the fastener installation. When the fastener installation 

is completed the actuator is released allowing spring pressure to move the throttle valve to shift, directing the air pressur e to 

the top side of the air piston assembly and reversing the sequence.

 

Pressurized Oil

 

Unpressurized Oil

 

Pressurized Air

 

Unpressurized Air

 

Images may not reflect actual tool

 

Air exhaust

 

Air Piston 

 

moves down

 

Piston Rod Assembly 

moves down

 

Piston Travel

 

PULL Cycle

 

RETURN Cycle

 

Piston Travel

 

Air Piston 

 

moves up

 

Piston Rod Assembly 

moves up

 

Air exhaust

 

Air exhaust

 

Side View

 

of 

 

Actuator

 

Summary of Contents for GB745/206-500

Page 1: ...YOU ORIGINAL INSTRUCTIONS INSTALLATION TOOL GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 5...

Page 2: ...cifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745 206 500 8 How to use the GB745 206 500 9 Maintenance and Hydraulic Thread Preparation 10 Filling an...

Page 3: ...incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty...

Page 4: ...7mm fastener setting stroke with a rated pull load of 5 600 lbs 24 9 kN at 90 psi 6 2 bar air pressure at the air inlet The GB745 206 500 comes with 8 ft 2 44 m of hose and a remote actuator The GB74...

Page 5: ...AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Cylinder Reducers Bleeder Screws Hydraulic Hose Return Hydraulic Hose Pull Actuator Airline Handle Air Inlet I...

Page 6: ...equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonge...

Page 7: ...the cylinder The oil from the rear of the cylinder is directed to the bottom of the piston rod assembly inside the handle assembly The internal components of the attached nose assembly are also movin...

Page 8: ...tions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific ri...

Page 9: ...and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their...

Page 10: ...mbly for damage Replace Repair if necessary See overhaul pgs 14 15 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings...

Page 11: ...5 40 inch lbs 3 95 4 52 Nm Do not over tighten Remove fill bottle 745263 and install button head cap screw 402482 and stat o seal S572 in hole marked P on manifold handle 745303 11 Repeat steps 7 10 u...

Page 12: ...ld down actuator 704130 disconnect air from tool 11 Remove button head cap screw 402482 and stat o seal S572 from hole marked R on head cylinder Caution tool is under pressure 12 Attach air bleeder as...

Page 13: ...y through the bottom of the air valve and the piston assembly 206129 will retreat to its full stroke without returning b If o ring 400785 on valve plug 744142 is worn or damaged replace c If o rings 4...

Page 14: ...Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by uti...

Page 15: ...iston assembly 744121 is completely free from piston rod assembly 745347 insert threaded end of power cylinder tool assembly 704151 into bottom of air cylinder and remove air piston assembly 744121 6...

Page 16: ...16 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 17: ...ONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 1581 and back up ring S213 must be replaced Failure to do...

Page 18: ...d unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled materi...

Page 19: ...8 206H 27OS SB08 206H 37OS 3 16 UAB06 206H 27OS UAB06 206H 37OS 1 4 UAB08 206H 27OS UAB08 206H 37OS 1 4 08MAX 206H 27OS 08MAX 206H 37OS 1 8 4A 206H 27OS 4A 206H 37OS 5 32 5A 206H 27OS 5A 206H 37OS 3 1...

Page 20: ...Sold Separately Fill Bottle 745263 Sold Separately Adapter Assembly 206751 Adapts GAGE BILT CHERRY and HUCK 3 4 Nose Assemblies to GB745 206 500 Installation Tool Sold Separately Tool Stroke Depth Gag...

Page 21: ...T GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 206 500 SERIES Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 4 800 21 4 kN GB745 708LGP Stroke 500 12 7...

Page 22: ...CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 204 Stroke 500 12 7 mm Hand held weight 1 5 lbs 68 kg Pull load 5 600 24 9 kN GB745 205 Stroke 550 14 0 mm Hand...

Page 23: ...23 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS HUCK I...

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