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9

 

REV 5/22

 

 

 

GB745/206

-

500  S/N:1329  AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

HOW TO USE THE GB745/206

-

500

 

Lockbolts

 

 

1. Insert fastener through the work piece.

 

 

 

 

 

 

2. Slide collar over fastener.

 

 

Note: Always hold tool so pulling head is perpendicular to 

surface of material in which fastener is being installed. Exert 

firm pressure against fastener during installation.

 

 

 

 

 

 

 

3.  Insert tool onto fastener.

 

 
 
 
 
 

4.  Press actuator to start cycle. 

 

 

5.  Release actuator as soon as fastener breaks.

 

 

6.  Repeat steps 1

-

5.

 

 

Blind Fasteners

 

 

1.

 

Insert fastener.

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

Insert fastener into nose assembly.

 

 

Note: Always hold tool so pulling head is perpendicular to surface 

of material in which fastener is being installed. Exert firm pressure 

against fastener during installation.

 

 

 

 

 

 

 

 

 

 

3.

 

Press actuator to start cycle.

 

 

 

 

 

 

 

 

 

 

 

4.

 

Release actuator as soon as fastener breaks.

 

 

5. 

 

Repeat steps 1

-

4.

 

 

Images may not reflect actual tool or fastener

 

WARNING:

 

Only qualified and trained operators must install, adjust or use the assembly power tool for non

-

threaded 

 

 

 

 

       mechanical fasteners. 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing protection and safety boots be worn at all times while handling this 

equipment.

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present  as a result after each use 

 

 

        based on their application. 

 

 

 

●  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool

 

 

 

WARNING: 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

WARNING: 

Air is exhausted from the bottom of the tool. Direct bottom of the tool (exhausted air) away from operator, other   

 

 

 persons working in the vicinity, foreign matter and liquid.

 

 

WARNING: 

Do not carry from hoses or use as a hammer.

 

 

 

 

WARNING: 

Do not use in explosive atmosphere.

 

 

WARNING: 

Ensure air hose is securely connected to avoid possible hose whipping.

 

 

WARNING: 

Always disconnect air supply when tool is not in use to prevent accidental start

-

up.

 

 

WARNING: 

Ensure there is adequate clearance for tool and operator hands.

 

 

WARNING: 

Do not operate this tool without deflector, pintail catcher bag or pintail collection bottle in place.

 

 

CAUTION: 

 

Do not use beyond the design intent.

 

Summary of Contents for GB745/206-500

Page 1: ...YOU ORIGINAL INSTRUCTIONS INSTALLATION TOOL GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 5...

Page 2: ...cifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745 206 500 8 How to use the GB745 206 500 9 Maintenance and Hydraulic Thread Preparation 10 Filling an...

Page 3: ...incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty...

Page 4: ...7mm fastener setting stroke with a rated pull load of 5 600 lbs 24 9 kN at 90 psi 6 2 bar air pressure at the air inlet The GB745 206 500 comes with 8 ft 2 44 m of hose and a remote actuator The GB74...

Page 5: ...AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Cylinder Reducers Bleeder Screws Hydraulic Hose Return Hydraulic Hose Pull Actuator Airline Handle Air Inlet I...

Page 6: ...equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonge...

Page 7: ...the cylinder The oil from the rear of the cylinder is directed to the bottom of the piston rod assembly inside the handle assembly The internal components of the attached nose assembly are also movin...

Page 8: ...tions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific ri...

Page 9: ...and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their...

Page 10: ...mbly for damage Replace Repair if necessary See overhaul pgs 14 15 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary Verify that hydraulic hose fittings...

Page 11: ...5 40 inch lbs 3 95 4 52 Nm Do not over tighten Remove fill bottle 745263 and install button head cap screw 402482 and stat o seal S572 in hole marked P on manifold handle 745303 11 Repeat steps 7 10 u...

Page 12: ...ld down actuator 704130 disconnect air from tool 11 Remove button head cap screw 402482 and stat o seal S572 from hole marked R on head cylinder Caution tool is under pressure 12 Attach air bleeder as...

Page 13: ...y through the bottom of the air valve and the piston assembly 206129 will retreat to its full stroke without returning b If o ring 400785 on valve plug 744142 is worn or damaged replace c If o rings 4...

Page 14: ...Lubriplate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by uti...

Page 15: ...iston assembly 744121 is completely free from piston rod assembly 745347 insert threaded end of power cylinder tool assembly 704151 into bottom of air cylinder and remove air piston assembly 744121 6...

Page 16: ...16 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 17: ...ONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 1581 and back up ring S213 must be replaced Failure to do...

Page 18: ...d unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled materi...

Page 19: ...8 206H 27OS SB08 206H 37OS 3 16 UAB06 206H 27OS UAB06 206H 37OS 1 4 UAB08 206H 27OS UAB08 206H 37OS 1 4 08MAX 206H 27OS 08MAX 206H 37OS 1 8 4A 206H 27OS 4A 206H 37OS 5 32 5A 206H 27OS 5A 206H 37OS 3 1...

Page 20: ...Sold Separately Fill Bottle 745263 Sold Separately Adapter Assembly 206751 Adapts GAGE BILT CHERRY and HUCK 3 4 Nose Assemblies to GB745 206 500 Installation Tool Sold Separately Tool Stroke Depth Gag...

Page 21: ...T GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 206 500 SERIES Stroke 500 12 7 mm Hand held weight 2 0 lbs 91 kg Pull load 4 800 21 4 kN GB745 708LGP Stroke 500 12 7...

Page 22: ...CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745 204 Stroke 500 12 7 mm Hand held weight 1 5 lbs 68 kg Pull load 5 600 24 9 kN GB745 205 Stroke 550 14 0 mm Hand...

Page 23: ...23 REV 5 22 GB745 206 500 S N 1329 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...SLIC TITE IS A REGISTERED TRADEMARK OF LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION CHERRYMAX CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS HUCK I...

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