Gage Bilt GB745SH-5, Original Instructions Manual

Page 1: ...AR YOU GB745SH 5 ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com INSTALLATION TOOL GAGE BILT MADE in USA S N 1046 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...nciple of Operation 7 How to set up the GB745SH 8 How to use the GB745SH 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Installing Stroke Limiters 13 Bleeding Tool using the GB946 Powerunit Standard Bleed 14 Bleeding Tool using the GB946 Powerunit Overhaul Bleed 15 Troubleshooting 16 Overhaul 17 19 Parts Lists 20 21 DEXRON III Oil Safety Data SDS 22 Nose Assembly Selectio...

Page 3: ...ages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are re worked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES E...

Page 4: ...gonomic tool The head assembly when held in hand weighs 2 1 4 lbs 1 02 kg The entire split handled installation tool weighs 10 1 2 lbs 4 76 kg It has a 620 15 75 mm fastener setting stroke The GB745SH 5 split handled installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB745SH 5 does not e...

Page 5: ...EASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Pintail Deflector Air Inlet Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle Split Hanger Bleed Screw Bleed Screw ...

Page 6: ... if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the...

Page 7: ... of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assembly is released Air pressure is then built up inside of the handle assembly causing the valve spool assembly to...

Page 8: ...or non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequ...

Page 9: ...oots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal inju...

Page 10: ...ntaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis All Screwed End Caps Base Covers Air Fittings Air Actuators Screws and Nose Assemblies are to be examined at the end of each working shift to check that they are secure For a complete overhau...

Page 11: ...ld handle 745303 to handle assembly 744129 keeping hydraulic hoses A 1668 towards plug 704313 4 Remove head cylinder 745366 from handle split 700326 Slowly push piston 745310 completely to the rear Dim B Install gasket 745124 o ring S832 and socket head cap screws 400061 on handle split 700326 Assemble head cylinder 745366 to handle split 700326 5 Coil tool up on bench and lay handle assembly 7441...

Page 12: ...FRONT position Dim A 7 Disconnect air supply Remove air bleeder assembly from side hole marked 1 on head cylinder 745366 and replace button head cap screw 402482 and stat o seal S572 Torque to 35 inch lbs 3 95 Nm Do not over tighten 8 Attach air supply press and hold actuator lever assembly 704343 leaving piston 745310 in REAR position Dim B then disconnect air supply 9 For RETURN pressure only At...

Page 13: ...and stat o seal S572 from front bleeder hole marked 1 5 Install end cap 745616 and torque to 45 foot lbs 61Nm Oil will drain from front bleeder hole marked 1 during installation 6 Attach button head cap screw 402482 and stat o seal S572 to front bleeder hole marked 1 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 7 Connect tool to air and using a pair of dial calipers check for full...

Page 14: ...w and stat o seal from the bleeder hole marked R on the manifold handle 745303 and attach the pump hose adapter to hole R Plug the GB946 powerunit into a 110V electrical source and turn the oil control valve and motor control switch ON See images below 6 Hold head cylinder so hole marked 2 faces down and over your oil collection container Press the separate ON button located on the remote and run ...

Page 15: ... control switch ON See images below 6 Hold head cylinder so hole marked 2 faces down and over your oil collection container Press the separate ON button located on the remote and run pump for 5 10 seconds then release the button and turn the oil control valve to the OFF position 7 Re attach the button head cap screw and stat o seal to hole 2 Remove the pump hose adapter and re attach the button he...

Page 16: ...e blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN THE ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that le...

Page 17: ...during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs 17 21 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such as Lubriplate to the surfa...

Page 18: ... Remove actuator lever assembly 704343 and pin slotted 400608 2 Insert a 5 8 open end wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator assembly air 704130 with fingers from the handle split 700326 INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 70...

Page 19: ... 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 745344 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 745331 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 745331 To reassemble the handle assembly 744129 ...

Page 20: ...20 REV 6 22 GB745SH 5 INSTALLATION TOOL S N 1046 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 21: ...E BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 287 back up ring 401101 retaining ring 400936 and spring 50806 must be replaced Failure to do so could result in SEVERE PERSONAL INJURY ...

Page 22: ...nic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate t...

Page 23: ... 27OS SB08 204D 37OS 5 32 UBB05 745C 23 UBB05 745C 48 UBB05 752B 43OS5 3 16 UBB06 745B 23 UBB06 745B 48 UBB06 204D 27OS UBB06 204D 37OS 1 4 UBB08 755 23 UBB08 755 48 UBB08 204D 27OS UBB08 204D 37OS 5 32 UAB568 713 21 3 UAB568 713 61 3 UAB05 752B 43OS5 3 16 UAB06 752B 43OS5 1 4 UAB08 204D 27OS UAB08 204D 37OS 1 8 SMLS04 745C 23 SMLS04 745C 48 SMLS04 752B 43OS5 5 32 SMLS05 745C 23 SMLS05 745C 48 SML...

Page 24: ...pproved tools of similar design Sold Separately Adapter Assembly 353204 Adapts all offset 204 series noses Sold Separately Adapter Assembly 745205 Adapts all offset 205 series noses Sold Separately Adapter Assembly 745751 Adapts all offset 713 and 752 series noses Sold Separately Catcher Bag Stem 756610 Sold Separately Fill Bottle 745263 Sold Separately Air Bleeder Assembly 704153 Sold Separately ...

Page 25: ...Sold Separately Images may not reflect actual tools Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Sold Separately SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUICK CHANGE CARTRIDGE Gage Bilt Installation tool Standard and...

Page 26: ...ation Sold Separately STRAIGHT FEED N SWAGE Sold Separately For use on Gage Bilt installation CE tools and or other manufacturer s CE approved tools of similar design SWAGING EASY AS Operator presents nose to pintail and feeder dispenses collar onto pin 1 Feeder pivots exposing nose for installation while picking up next collar 2 Feeder automatically returns to original position for next lockbolt ...

Page 27: ...LLAR FEEDER BOWLS Sold Separately Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information Sold Separately ...

Page 28: ... FOR ALL OTHER SERIAL NUMBERS GB745SH 5 ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately GB946 FILL BLEED PUMP For quick and easy bleeding of tools Recommended for high production facilities ...

Page 29: ...ER SERIAL NUMBERS Alternative Styles Sold Separately GB745SR Stroke 620 15 75 mm Hand held weight 3 00 lbs 1 36 kg Entire tool weight 10 2 lbs 4 63 kg Pull load 6 300 28 02 kN GB745 Stroke 620 15 75 mm Hand held weight 7 20 lbs 3 26 kg Entire tool weight 7 20 lbs 3 26 kg Pull load 6 300 28 02 kN ...

Page 30: ...GE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745SHAVT Stroke 620 15 75 mm Hand held weight 3 00 lbs 1 36 kg Pull load 4 500 20 kN Tool used with the GB808 powerunit GB745 204 Stroke 500 12 7 mm Hand held weight 12 lbs 5 44 kg Pull load 5 600 24 9 kN ...

Page 31: ...31 REV 6 22 GB745SH 5 INSTALLATION TOOL S N 1046 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 32: ...or 5ft hose Split System Tools Sold Separately MAGNA GRIP IS A REGISTERED TRADEMARK OF ARCONIC INC TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CH...