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5/17 REV. 1/23

 

 

 

GB751SRVT

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

OPERATING HAZARDS:

 

 

1. Use of tool can expose the operator

s hands to hazards, including crushing, impacts, 

 

cuts, abrasions and heat. Wear suitable gloves to protect hands.

 

2. Operators and maintenance personnel shall be physically able to handle the bulk, 

 

weight and power of the tool.

 

3. Hold the tool correctly; be ready to counteract normal or sudden movements and have  

both hands available.

 

4. Maintain a balanced body position and secure footing.

 

5. Release the start

-

and

-

stop device in the case of interruption of energy supply.

 

6. Use only lubricants recommended by the manufacturer.

 

7. Avoid unsuitable postures as it is likely for these positions not to allow counteracting 

of normal or unexpected movement of the tool.

 

8. If the tool is fixed to a suspension device, make sure that fixation is secure.

 

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

 

10. Due to the tool weight, it is recommended safety shoes be worn during operation.

 

11. It is recommended tool be operated not more than 50 out of every 60 minutes, where 

 

prolonged use is expected.

 

 

 

REPETITIVE MOTIONS HAZARDS:

 

 

1. When using the tool, the operator can experience discomfort in the hands, arms, 

shoulders, neck or other parts of the body.

 

2. While using the tool, the operator should adopt a comfortable posture while maintain-

ing a secure footing and avoiding awkward or off balanced postures. The operator 

should change posture during extended tasks; this can help avoid discomfort and 

fatigue.

 

3. If the operator experiences symptoms such as persistent or recurring discomfort, pain, 

 

throbbing, aching, tingling, numbness, burning sensations or stiffness, these warning 

 

signs should not be ignored. The operator should tell the employer and consult a 

 

qualified health professional.

 

 

 

ACCESSORY HAZARDS:

 

 

1. Disconnect tool from energy supply before changing the nose assembly or accessory.

 

2. Use only sizes and types of accessories approved by the manufacturer. Do not use 

other types or sizes of accessories.

 

 

 

WORKPLACE HAZARDS:

 

 

1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfac-

es caused by use of tool and also of trip hazards caused by the air line or hydraulic 

hose.

 

2. Proceed with care in unfamiliar surroundings. There could be hidden hazards, such as 

electricity or other utility lines.

 

3. The tool is not intended for use in potentially explosive atmospheres and is not insu-

lated against contact with electrical power.

 

4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if 

 

damaged by the tool.

 

 

 

NOISE HAZARDS:

 

 

1.

 

Exposure to high noise levels can cause permanent, disabling hearing loss and other 

problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). There-

fore, risk assessment and the implementation of appropriate controls for these haz-

ards are essential.

 

2. Appropriate controls to reduce the risk may include actions such as damping materials 

 

to prevent workpieces from 

ringing

”.

 

3. Always use hearing protection.

 

4. Operate and maintain the assembly power tool for non

-

threaded mechanical fasteners 

 

as recommended in the instruction handbook, to prevent an unnecessary increase in 

 

the noise level.

 

5. Select, maintain and replace the consumable/inserted tool as recommended in the 

 

instruction handbook, to prevent an unnecessary increase in noise.

 

6. If the power tool has a silencer, always ensure that it is in place and in good working 

 

order when the power tool is being operated.

 

 

VIBRATION HAZARDS:

 

 

1.  Exposure to vibration can cause disabling damage to the nerves and blood supply of 

 

the hands and arms.

 

2. Wear warm clothing when working in cold conditions and keep your hands warm and 

 

dry.

 

3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or 

 

hands, stop using the assembly power tool for non

-

threaded mechanical fasteners, 

 

tell your employer and consult a physician.

 

4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip 

 

can then be used to support the tool.

 

 

 

SAFETY WARNINGS

 

GENERAL SAFETY RULES:

 

 

1.

 

For multiple hazards, read and understand the safety instructions before installing, 

operating, repairing, maintaining, changing accessories on, or working near the 

 

 

assembly power tool for non

-

threaded mechanical fasteners.

 

2. Only qualified and trained operators shall install, adjust or use the assembly power 

 

tool for non threaded mechanical fasteners.

 

3. Do not modify this assembly power tool for non

-

threaded mechanical fasteners. Modifications can 

reduce effectiveness of safety measures and increase the risks to the operator.

 

4. Do not discard safety instructions; give them to the operator.

 

5. Do not use assembly power tool for non

-

threaded mechanical fasteners if it has been damaged.

 

6. Tools shall be inspected monthly to verify all ratings and markings required are legible. 

The employer/user shall contact the manufacturer to obtain replacement marking 

labels when necessary.

 

 

ADDITIONAL SAFETY RULES FOR PNEUDRAULIC POWER TOOLS:

 

 

1. Air under pressure can cause severe injury.

 

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air 

supply when not in use, before changing accessories or when making repairs.

 

3. Never direct air at yourself or anyone else.

 

4. Whipping hoses can cause severe injury. Always check for damage or loose hoses and fittings.

 

5. Cold air shall be directed away from hands.

 

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be 

installed and whip check safety cables shall be used to safeguard against possible 

hose

-

to

-

tool or hose

-

to

-

hose connection failure.

 

7. Do not exceed the maximum air pressure stated on the tool or manual.

 

8. Never carry an air tool by the hose.

 

 

PROJECTILE HAZARDS:

 

 

1. Disconnect the tool from the energy source when changing inserted tools/nose as-

semblies or accessories.

 

2. Be aware that failure of the workpiece, accessories, or the inserted tool/nose assembly 

itself can generate high

-

velocity projectiles.

 

3. Always wear impact resistant eye protection during operation of the tool.

 

4. Ensure that the workpiece is securely fixed.

 

5. Check that the means of protection from ejection of fastener and/or stem is in place 

 

and operative (such as the deflector, pintail collection bottle or catcher bag). 

 

6. Forcible ejection of the mandrel from the front of the nose assembly is possible.

 

 

TERMS AND SYMBOLS

 

-

 Product complies with requirements 

-

 Hearing protection and eye protection 

 

WARNINGS 

-

 

Must be understood to avoid severe 

 

  

 

personal injury.

 

 

 

CAUTIONS 

-

 

show conditions that will damage

 

  

equipment and/or structure.

 

 

Notes 

-

 

are reminders of required procedures.

 

 

-

 Read manual prior to using equipment 

 

-

 Wear safety boots

 

-

 Product complies with requirements 

Summary of Contents for GB751SRVT

Page 1: ...8038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GB751SRVT ORIGINAL INSTRUCTIONS INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIB...

Page 2: ...cription and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB751SRVT 8 How to use the GB751SRVT 9 Maintenance 10 Filling 11 Bleeding 12 Tr...

Page 3: ...user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified i...

Page 4: ...weighs 1 75 lbs 79 kg The entire split handle installation tool weighs 6 75 lbs 3 06 kg It has a 780 19 81 mm fastener setting stroke The GB751SRVT split handle installation tool operates on 90 100 p...

Page 5: ...ERIAL NUMBERS DESCRIPTION OF FUNCTIONS Hanger Hydraulic PULL Hose Vacuum Assembly Handle Assembly Air Line Actuator Lever Assembly Air Inlet Pintail Evacuation Head Cylinder Assembly Bleed Screw Bleed...

Page 6: ...the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in good wor...

Page 7: ...n directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up...

Page 8: ...WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect a...

Page 9: ...pipes etc which can cause a hazard if damaged by the tool WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the t...

Page 10: ...that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assu...

Page 11: ...ydraulic hose A 336 towards plug 704313 located on handle assembly 704132 Torque button head cap screws A 928 to 40 inch lbs 4 52 Nm 4 Push piston 751307 full forward Install gasket 704129 o ring S832...

Page 12: ...assembly 744306 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 8 mm using instructions a thru c and diagrams below We r...

Page 13: ...or reset Valve spring installation tool assembly 704262 is recommended b Check o rings on valve sleeve 704140 valve spool assembly 704143 and valve plug 704145 If worn or damaged replace Valve sleeve...

Page 14: ...ained on Gage Bilt procedures WARNING Disconnect tool from its power source before performing overhaul Severe personal injury may occur if power source is not disconnected WARNING Excessive contact wi...

Page 15: ...assembly 724017 including pin 2 With lever assembly 724017 removed insert a 5 8 open end box wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 R...

Page 16: ...handle assembly 704132 6 After removal of air piston assembly 704121 slide piston rod assembly 704138 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 70...

Page 17: ...17 5 17 REV 1 23 GB751SRVT PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...18 5 17 REV 1 23 GB751SRVT PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...ll be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source...

Page 20: ...GLE ACTION WITH OR W OUT DRIVE WASHER NAS1900 S U SERIES NUT PLATE RIVETS CCR244 264 274 BACR15DR MS20600 HS5162 UBR08 713 20 BLIND BOLT SINGLE ACTION WITH DRIVE WASHER MS90353S U MS90354S U MS21140S...

Page 21: ...rately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Gage Bilt also supplies pin collar swage inspection...

Page 22: ...troke 780 19 8 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 2 200 9 79 kN 5ft Hyd Hoses are recommended with use of Backpack Additional custom lengths are availab...

Page 23: ...23 5 17 REV 1 23 GB751SRVT PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...ter Tool Backpacks For 5ft hose Split System Tools Sold Separately TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO LOCTITE...

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