Gage Bilt GB7624, Original Instructions Manual

Page 1: ...OU ORIGINAL INSTRUCTIONS GB7624 GB7624A S N 1140 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 6 How to set up the GB7624 GB7624A 8 How to use the GB7624 GB7624A 9 Daily Maintenance and Hydraulic Thread Preparation 10 Troubleshooting 11 Overhaul and Tool Disposal 12 Parts Lists GB7624 13 Parts Lists GB7624A 14 Nose Assembly Selection Chart and Accessories 15 20 ...

Page 3: ...igation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods cove...

Page 4: ...N pressure enabling the tool to pull all the fasteners listed on the selection chart without adjusting pressures Tool operates with an electric actuator to pull fastener The GB7624A air actuated installation tool is designed to operate at pressures up to 10 000 psi 689 5 bar on hydraulic pressure developed by the GB910 GB912 Powerunits Normal operating pressure is set at 10 000 psi 689 5 bar maxim...

Page 5: ...5 Rev 4 22 GB7624 S N 1140 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Handle Electrical Control Cord Hydraulic Hose Return Hydraulic Hose Pull ...

Page 6: ...itted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a co...

Page 7: ...ther force breaks the pintail off approximately flush with the collar When the button is released the directional valve reverses oil flow to the back of the piston and pushes the nose assembly off the swagged fastener The pintail ejector hydraulically pushes the spent pintail out of the nose assembly Note GB7624 Nose assembly attachment video located on our website at http www gagebilt com rivet_t...

Page 8: ...ARNING Check end cap 762220 to ensure no hydraulic oil is leaking from threads Failure to evaluate for and replace damaged seals may result in oil ejecting forcefully from threads toward the front of the tool resulting in injury and voiding the warranty CAUTION Do not use beyond the design intent CAUTION The use of Suspension Bracket Assembly A 1593 is strongly recommended as it increases ergonomi...

Page 9: ...Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool Verify that hydraulic hose fittings and couplings air and electrical connections are secure before each use WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere W...

Page 10: ... connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Check end cap 762220 to ensure no hydraulic oil is leaking from the threads If hydraulic oil is present the tool must be disconnected from the power supply and evaluated for damaged seals Failure to evaluate and replace damaged s...

Page 11: ...rsed Electrical connections reversed See powerunit instruction manual b Restrictions in either hydraulic lines hoses or couplings Check and tighten clean or replace See hydraulic thread preparation pg 10 5 OIL LEAKAGE a Hydraulic oil leaks from connections Tighten threaded connections See hydraulic thread preparation pg 10 b Oil leaks from tool Determine source of leak and replace worn or defectiv...

Page 12: ...y smooth surface that comes in contact with an o ring Use of Lubriplate 630 AA Gage Bilt part no 402723 or equivalent during reassembly to prevent tearing or distorting of o rings 1 Disconnect control cord assembly 585034 air line 750154 from power supply 2 Disconnect hydraulic hose assembly 505034 from power supply 3 Remove hydraulic coupler male 585047 hydraulic coupler female 585038 from hydrau...

Page 13: ...13 Rev 4 22 GB7624 S N 1140 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB7624 PARTS LIST ...

Page 14: ...14 Rev 4 22 GB7624 S N 1140 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS GB7624A PARTS LIST ...

Page 15: ...4 585 46 8800 9200 5600 6000 5 8 3 4 NOTE THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE ASSEMBLY EXTENDS FROM THE TOOL I e 25 2 5 inches GAGE BILT CERTIFIES THE GB7624 A WILL INSTALL THE ABOVE FASTENERS C50L AND BOM ARE REGISTERED TRADEM ARKS OF HOWM ET AEROSPACE HP10 9 16mm CONTACT GAGE BILT FOR YOUR REQUIREMENTS CONTACT GAGE BILT FOR YOUR REQUIREMENTS FASTENER DIA NOSE AS...

Page 16: ...n 115 volt or 230 volt single phase alternating current Output pressures as shipped are PULL 5400 5700 psi RETURN 2200 2400 psi The GB940 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers electrical connectors and hose cord kits in various lengths GB940 12 includes the GB940 and 12 ft 3 7 m Hose Kit part 940701 GB940 26 includes the GB940 and 26 f...

Page 17: ...tion air hydraulic pump four way control valve and relief valve mounted on the reservoir The GB910 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB910 12 includes the GB910 and 12 ft 3 7 m Hose Kit Air part 910701 GB910 26 includes the GB910 and 26 ft 7 9 m Hose Kit Air part 91070...

Page 18: ... tool piston movement is obtained through a higher 12 cubic inches a minute output pump Quick disconnect hydraulic couplings and air control socket are included to attach the equipment hydraulic hoses and air control tube The GB912 Hydraulic Powerunit is available separately or in kits including hydraulic quick disconnect couplers air connectors air lines and hydraulic hoses in various lengths GB9...

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Page 20: ...UCK IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE Theuseofsuspension bracket Assembly A 1593 is strongly recommendedas it increases ergonomic flexibility and reduces fatigue for users while installing fasteners Suspension Bracket Assembly A 1593 contains the bracket and hardware as shown in the figure WARNING See repetitive motions hazards pg 6 Suspension Bracket Sold Separately Riveter Kits Avail...