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Rev. 6/14 

 

S/N: 1004 AND ABOVE  

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. 

DESCRIPTION 

 

WARNING

THE BALANCE OF THIS TOOL IS DESIGNED FOR HORIZONTAL USE AND IS NOT SUITED FOR 

ANY OTHER APPLICATIONS.  GAGE BILT WILL BE PLEASED TO ADVISE FOR YOUR SPECIFIC 
APPLICATION. 

 

 

The GB7720 is a hydraulic installation designed to install 5/8" Bobtail® lockbolts.  It weighs 15 lbs (6.8 kg) 
and has a 1.900" (48.26 mm) rivet setting stroke and a rated pull load of 21,000 lbs. (93.41 kN) at 5,000 psi 
(344.7 bar) PULL pressure. 
 
The GB7720 installation tool is designed to operate at pressures up to 10,000 psi on hydraulic pressure devel-
oped by the Powerunit. Normal operating pressure is set at 5,000 psi (344.7 bar) PULL pressure and 4,000 
(275.8 bar) psi RETURN pressure, enabling the tool to pull 5/8" Bobtail® lockbolts.  The powerunit pressures 
may be set using 942280 pressure setting gauge. The tool comes equipped with 24" hoses and electric cord 
kit complete with quick disconnects. 
 
BT20-7720-58 NOSE ASSEMBLY MUST BE ORDERED SEPARATELY. 

OPERATION 

 

 

WARNING: 

 

ENSURE AIR HOSE IS SECURELY CONNECTED TO AVOID POSSIBLE HOSE WHIPPING. 

 

WARNING: 

 

OPERATOR 

MUST 

READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS. 

 

WARNING: 

 

IT IS REQUIRED THAT EYE PROTECTION AND HEARING PROTECTION BE WORN DURING  

 

 

  OPERATION. 

 

WARNING: 

 

DO NOT PULL RIVET IN THE AIR. PERSONAL INJURY FROM FASTENER EJECTING MAY OCCUR. 

 

CAUTION: 

 

DO NOT USE BEYOND THE DESIGN INTENT. 

 

When the tool is connected to a powerunit, operation is controlled by an air actuator in the handle. When the 
air actuator is depressed, a directional valve in the powerunit directs oil to the front side of the piston forcing 
it and the nose assembly puller rearward. This action causes the jaws to clamp onto the fastener pintail and 
pull the sheets together. The anvil is forced forward, swaging the collar into locking grooves of the fastener. 
 
When the air actuator is released the directional valve reverses oil flow to the back of the piston and pushes 
the nose assembly off of the swaged fastener. 

Summary of Contents for GB7720

Page 1: ...26 1500 Clinton Twp MI 48038 586 226 1505 Fax e mail solutions gagebilt com www gagebilt com GAGE BILT MADE IN U S A GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR DISTRIBUTOR NEAR YOU S N 1004 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...bar Hyd Power Source GB910 and GB940 Powerunit or equivalent Hydraulic Oil See power unit for Hydraulic oil specifications Setting Stroke 1 900 48 26 mm Rated Pull Load 21 000 lbs 93 41 kN TABLE OF CONTENTS Description Page Warnings 3 Description and Operation 4 Maintenance and Hydraulic Thread Preparation 5 Parts Lists 6 7 Trouble Shooting and Overhaul 8 Nose Assembly Selection Chart 9 ...

Page 3: ...ls Severe personal injury may result WARNING It is required to use hearing protection A test was carried out in a simulated work environment where the background level was 73 2 dB A In this condition the max level was 81 5 dB A Therefore it is required where prolonged use hearing protection be used WARNING Do not use beyond the design intent WARNING Tool must be maintained in a safe working condit...

Page 4: ...th 24 hoses and electric cord kit complete with quick disconnects BT20 7720 58 NOSE ASSEMBLY MUST BE ORDERED SEPARATELY OPERATION WARNING ENSURE AIR HOSE IS SECURELY CONNECTED TO AVOID POSSIBLE HOSE WHIPPING WARNING OPERATOR MUST READ AND UNDERSTAND ALL WARNINGS AND CAUTIONS WARNING IT IS REQUIRED THAT EYE PROTECTION AND HEARING PROTECTION BE WORN DURING OPERATION WARNING DO NOT PULL RIVET IN THE ...

Page 5: ...essures set within specified lim its Consult Powerunit Manual for procedure to set PULL and RETURN pressures Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Do not use as a hammer to force fasteners into holes or otherwise abuse tool Proper care by operators is necessary in maintaining full productivity and reducing down time Check tool all hoses and all couplings d...

Page 6: ...R SERIAL NUMBERS GB7720 PARTS LIST 2 21 24 24 25 26 27 28 23 3 4 5 6 7 8 9 8 10 11 12 13 12 9 8 16 17 19 22 20 750150 WRENCH SOLD SEPARATELY 18 1 13 12 15 14 1 1 APPLY REMOVABLE LOCKTITE 2 MATCH SERRATED FACES ON WASHER FOR CORRECT INSTALLATION 2 3 TORQUE TO 40FT LBS 3 ...

Page 7: ...3 13 404479 O Ring 2 14 762217 Rear Piston 1 15 762018 Retainer Piston 1 16 A 1139 Retaining Ring 1 17 762220 Cap 1 18 A 1536 Wedge Lock Washer 2 19 240122 Actuator 1 20 401781 Set Screw 1 21 762032 Socket Head Cap Screw 2 22 263021 Strain Relief 1 23 750255 Handle 1 24 505034 Hydraulic Hose 2 25 585047 Hydraulic Coupler Male 1 26 585038 Hydraulic Coupler Female 1 27 585034 Control Cord Assembly 1...

Page 8: ...t fastener OVERHAUL WARNING DISCONNECT TOOL FROM ITS POWER SOURCE BEFORE PERFORMING OVERHAUL If a tool is performing poorly or leaking a complete overhaul may be necessary Service Kit 772001 contains a com plete set of o rings back up rings and screws Wrench 750150 sold separately is recommended for complete tool overhaul Perform overhaul in a clean well lit area using care not to scratch or nick ...

Page 9: ...R 401736 SET SCREW 401920 SET SCREW 3 12018 ANVIL ASSEMBLY 32012 PULLER USING DIAL CALIPERS CHECK PULLER AS SHOWN A NEW PULLER WILL CHECK 261 262 INCHES A WORN PULLER WILL CHECK 250 INCHES OR WILL BEGIN TO STRIP FASTENERS APPLY LOCTITE ANTI SEIZE OR SOME OTHER FORM OF LUBRICANT TO OUTSIDE DIAMETER OF PULLER AS SHOWN TO KEEP FROM WEARING AGAINST THE ANVIL BT20 7720 58 ...

Page 10: ... is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of a...

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