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12

 

Rev. 12/22

 

 

GB704SR S/N: 1090 AND ABOVE 

 

PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

 

 

1. 

   

Ensure lever assembly (724017) is removed from manifold

-

head assembly (744306). 

Stand handle assembly (704132) on floor, 

stretch tool hoses and head cylinder assembly (704183) upward and lay flat on a table or bench. When bleeding tool always keep 

the head cylinder assembly (704183) higher than the handle assembly (704132). 

 

 

2.

 

Remove Button Head Cap Screw (402482) and Stat

-

o

-

seal (S572) from manifold

-

handle (744303) hole marked #3. Attach air bleeder 

assembly (704153) to manifold

-

handle (744303) hole marked #3 in an upright position.

 

 

3.

 

Connect the tool to air supply and cycle tool ten times holding the actuator assembly

-

air (704130) down for 2 

-

 3 seconds 

between cycles to remove any air from the tool. 

 

 

4.

 

  Disconnect air supply. Remove air bleeder assembly (704153) from manifold

-

handle (744303) and replace with button head cap   

 

screw (402482) and stat

-

o

-

seal (S572) and torque 35 

-

 40 inch lbs. (3.95 

-

 4.52 Nm). Do not over tighten.

 

 

5.    Remove button head cap screw (402482) and stat

-

o

-

seal (S572) from hole marked #4 on manifold

-

head assembly (744306) and 

attach air bleeder assembly (704153) in an upright  position. 

 

 

6.

 

Connect air supply. Cycle tool ten times removing any air bubbles.

 

 

7.

 

Disconnect air supply. Remove air bleeder assembly (704153) and replace button head cap screw (402482) and stat

-

o

-

seal (S572) 

on manifold

-

head assembly (744306) and torque 35 

-

 40 inch lbs. (3.95 

-

 4.52 Nm). Do not over tighten.

 

 

8.

 

Connect air supply. Cycle tool ten times and check stroke of 

.540” 

(13.72mm) using instructions a thru c and diagram below.

 

 

  We recommend using dial calipers.

 

 

 

   

a. With the actuator assembly

-

air (704130) released, check dimension (A).

 

 

 

   

b. Holding actuator assembly

-

air (704130), check dimension (B).

 

 

 

   

c. Subtract dim 

B

” 

from dim 

A.

” 

If stroke is not consistent within 1/64" (.396 mm) repeat bleeding procedure until stroke met.

 

 

 

 

For your consideration, Gage Bilt offers a depth gage (Pt.# A

-

1935) to help simplify and more accurately check your tool stroke. 

Please contact Gage Bilt for more information.

 

 

9.    

Re

-

attach lever assembly (724017) to manifold

-

head assembly (744306). 

 

 BLEEDING PROCEDURE:

 

Images may not reflect actual tool.

 

Note: 

 

 

• 

Air Bleeder Assembly (704153) (sold separately) is required.

 

 

WARNING:  

Do not cycle tool without air bleeder assembly (704153), or the screw and stat

-

o

-

seal, installed in tool head. Severe 

 

 

 

 personal injury could result.

 

 

WARNING:

 

Use CAUTION when removing screws, air bleeder assembly (704153) and fill bottle (745263). Hydraulic oil may be 

   

 

 

 under pressure.

 

 

 

CAUTION: 

Before filling handle assembly (704132), air piston assembly (704121) must be all the way down. 

 

  

CAUTION: 

When forcing piston rod assembly (704138) downward, with head cylinder assembly (704183) removed, hydraulic oil 

 

 

 will eject forcibly from handle assembly (704132).

 

 

CAUTION:

 

When bleeding tool, ensure tubing is free from kinks or other obstructions.

 

Hole marked #3 on 

 

Manifold Handle (744303)

 

Air Bleeder 

Assembly 

(704153)

 

 

* FILLING & BLEEDING VIDEO AVAILABLE AT:

 http://www.gagebilt.com/rivet_tools_videos.php

   

Summary of Contents for GBP704FSR

Page 1: ...LT FOR ALL OTHER SERIAL NUMBERS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA GAGE B...

Page 2: ...anty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB704SR 8 How to use the GB704SR 9 Maintenance 10 Filling 11 Bleeding...

Page 3: ...subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is no...

Page 4: ...s 6 5 lbs 2 95 kg It has a 540 13 72 mm fastener setting stroke The GB704SR split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing maximum e...

Page 5: ...GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Assembly Actuator Head Cylinder Assembly Handle Assembly Air Inlet Pintail Deflector Hanger Hydraulic Hose PULL Air Line RETURN M...

Page 6: ...eplace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure that it is in place and in g...

Page 7: ...head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener...

Page 8: ...eaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while...

Page 9: ...their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials S...

Page 10: ...ure to use thread sealant on all hydraulic fittings Loctite 545 or equivalent or a non hardening Teflon thread compound such as Slic tite Tighten until fitting feels snug and then continue to tighten...

Page 11: ...4 on the manifold handle 744303 is to the top Set manifold head assembly 744306 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S...

Page 12: ...06 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 540 13 72mm using instructions a thru c and diagram below We recommend using...

Page 13: ...le diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER ASSEMBLY 724017 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE...

Page 14: ...ate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing...

Page 15: ...704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto manifold head assembly 744306 with fingers 3 Insert...

Page 16: ...2 6 After removal of air piston assembly 704121 slide piston rod assembly 704138 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing pl...

Page 17: ...17 Rev 12 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 18: ...18 Rev 12 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 19: ...nds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the...

Page 20: ...MBLYREPRESENTS THE LENGTH THE NOSE EXTENDS FROMTHE TOOL I E 20 2 0 INCHES CHERRYMAX and MBC are registered trademarks of Cherry Aerospace Fasteners 1 INSTALLS 1 8 5 32 AND 3 16 DIAMETERS 2 RIGHT ANGLE...

Page 21: ...hey fit directly on the GB704 Installation Tool and will accept any nose assembly for Cherrymax and High Clinch rivets L Part Number Equivalent to 2 704002 704A12 2 4 704004 704A12 4 6 704006 704A12 6...

Page 22: ...NUMBERS Alternative Styles Sold Separately GB704SH Stroke 600 15 24 mm Hand held weight 2 00 lbs 91 kg Entire tool weight 7 25 lbs 3 29 kg Pull load 3 300 14 68 kN GB704 Stroke 540 13 72 mm Hand held...

Page 23: ...23 Rev 12 22 GB704SR S N 1090 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...lit System Tools Sold Separately DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HEN...

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