GAH Electrastream, User And Installation Manual

3

CONTENTS

CONTENTS

CONTENTS

CONTENTS

CONTENTS

1 INTRODUCTION

1 INTRODUCTION

1 INTRODUCTION

1 INTRODUCTION

1 INTRODUCTION

2 OPERA

2 OPERA

2 OPERA

2 OPERA

2 OPERATOR CONTROLS

TOR CONTROLS

TOR CONTROLS

TOR CONTROLS

TOR CONTROLS

3 TECHNICAL INFORMA

3 TECHNICAL INFORMA

3 TECHNICAL INFORMA

3 TECHNICAL INFORMA

3 TECHNICAL INFORMATION

TION

TION

TION

TION

5 COMMISSIONING

5 COMMISSIONING

5 COMMISSIONING

5 COMMISSIONING

5 COMMISSIONING

7 F

7 F

7 F

7 F

7 FAUL

AUL

AUL

AUL

AULT FINDING

T FINDING

T FINDING

T FINDING

T FINDING

CONTENTS

CONTENTS

CONTENTS

CONTENTS

CONTENTS
Impor

Impor

Impor

Impor

Important  Information

tant  Information

tant  Information

tant  Information

tant  Information -----------------------------------------

-----------------------------------------

-----------------------------------------

-----------------------------------------

----------------------------------------- 4

Section 1 Intr

Section 1 Intr

Section 1 Intr

Section 1 Intr

Section 1 Introduction

oduction

oduction

oduction

oduction

1-1 Introduction ---------------------------------------------- 5
1-2 System Layout ------------------------------------------- 8
1-3 Parts Supplied------------------------------------------- 11
1-4 The Electrastream System ------------------------------- 12
1-5 Tri Core Heater Operation -------------------------------- 13

Section 2 Operator Contr

Section 2 Operator Contr

Section 2 Operator Contr

Section 2 Operator Contr

Section 2 Operator Controls

ols

ols

ols

ols

2-1 System Control ------------------------------------------ 14
2-2 Electrastream Control Unit ------------------------------- 16
2-3 Shut Off Valves ------------------------------------------ 20
2-4 Temperature & Pressure Relief Discharge ---------------- 22
2-5 Thermostatic Mixing Valve ------------------------------ 22
2-6 Servicing ------------------------------------------------ 22

Section 3 T

Section 3 T

Section 3 T

Section 3 T

Section 3 Technical Information

echnical Information

echnical Information

echnical Information

echnical Information

3-1 Specifications ------------------------------------------- 23
3-2 Dimensions --------------------------------------------- 25
3-3 Wiring --------------------------------------------------- 29

Section 4 Installation

Section 4 Installation

Section 4 Installation

Section 4 Installation

Section 4 Installation
4-1 Building Control ----------------------------------------- 31
4-2 Electrical ------------------------------------------------ 31
4-3 Hot Water System --------------------------------------- 33
4-4 Heating System ----------------------------------------- 37
4-5 Expansion Discharge ------------------------------------ 40
4-6 System Pressure ---------------------------------------- 43
4-7 Electrastream Connections - ---------------------------- 44

Section 5 Commissioning

Section 5 Commissioning

Section 5 Commissioning

Section 5 Commissioning

Section 5 Commissioning
5-1 Commissioning ----------------------------------------- 47

Section 6 Servicing

Section 6 Servicing

Section 6 Servicing

Section 6 Servicing

Section 6 Servicing
6-1 Routine Service ----------------------------------------- 50

Section 7 Fault Finding

Section 7 Fault Finding

Section 7 Fault Finding

Section 7 Fault Finding

Section 7 Fault Finding
7-1 Fault Finding -------------------------------------------- 52

Health & Safety

Health & Safety

Health & Safety

Health & Safety

Health & Safety ------------------------------

------------------------------

------------------------------

------------------------------

------------------------------ Inside Front Cover

6 SERVICING

6 SERVICING

6 SERVICING

6 SERVICING

6 SERVICING

4 INST

4 INST

4 INST

4 INST

4 INSTALLA

ALLA

ALLA

ALLA

ALLATION

TION

TION

TION

TION

IMPORTANT

BEFORE STARTING THE INSTALLATION OF THE ELECTRASTREAM CHECK ALL COMPONENTS HAVE

BEEN DELIVERED AND ARE IN SATISFACTORY CONDITION - Refer to 1-3 .

HEAL

HEAL

HEAL

HEAL

HEALTH & SAFETY

TH & SAFETY

TH & SAFETY

TH & SAFETY

TH & SAFETY

25

3-2

Dimensions

TECHNICAL INFORMA

TECHNICAL INFORMA

TECHNICAL INFORMA

TECHNICAL INFORMA

TECHNICAL INFORMATION      3

TION      3

TION      3

TION      3

TION      3

3-2.1  Cylinder Dimensions - Single Coil





 









COMPRESSION FITTINGS ARE SUPPLIED TO ADAPT THE
CYLINDER TAPPINGS TO THE PIPE SIZES SHOWN.

Fig. 3-2a  Single Coil Cylinder Dimensions

l

e

d

o

M

r

e

d

n

il

y

C

y

ti

c

a

p

a

C

li

o

C

e

c

a

f

r

u

S

li

o

C

g

n

it

a

R

A

B

Ø

C

D

t

h

g

i

e

W

*

y

t

p

m

E

t

h

g

i

e

W

*

ll

u

F

0

3

1

L

E

B

s

e

rt

il

0

3

1

²

m

7

6

.

0

W

k

8

2

.

7

1

1

8

9

0

5

5

Ø

9

4

2

2

4

4

g

k

8

2

g

k

2

5

1

0

5

1

L

E

B

s

e

rt

il

0

5

1

²

m

8

7

.

0

W

k

6

4

.

7

1

9

0

1

1

0

5

5

Ø

9

4

2

2

4

4

g

k

0

3

g

k

6

7

1

33333

Note
Allow  sufficient  access  for  cylinder  servicing  and
replacement.  Recommended at least 100mm clearance
all round and above.

* Cylinder only