GAL MOVFE 2500, Mechanical Manual

Page 1: ...MOVFE 2500 LINEAR DOOR OPERATOR MECHANICAL MANUAL GAL CANADA 6500 Gottardo Court Mississauga Ontario L5T 2A2 Canada 1 416 747 7967 1 800 446 4850 http www galcanada com M LINEAR 2500 3071 ...

Page 2: ... free service COMMENTS All GAL door operators are factory adjusted and tested for the actual job requirements When installed correctly they may require minor adjustments to suit actual job conditions IMPORTANT NOTES All equipment must be installed adjusted tested and maintained to comply with all Federal State Provincial and Local codes Kinetic Energy and Stall Force must be adjusted to comply wit...

Page 3: ... 8 Code Closing Distance Time 8 Average Kinetic Energy 7 37 ft lbs 8 Actual peak Kinetic Energy 17ft lbs 8 Nudging Kinetic Energy 2 5 ft lbs 8 Non Standard Systems 8 2 13 4 2 4 Data Plate 8 2 13 4 2 1 Kinetic Energy 9 HEAVY DUTY LINEAR MODEL MINIMUM CLOSING TIME FOR SINGLE SPEED S O DOOR 10 MINIMUM CLOSING TIME FOR TWO SPEED S O DOOR 11 MINIMUM CLOSING TIME FOR SINGLE SPEED C P DOOR 12 MINIMUM CLO...

Page 4: ...III PARTS LIST 18 NOTES COPYRIGHT 26 NOTES ...

Page 5: ...loop VVVF Drive 3 basic hall effect sensor boards 1 optional hall effect sensor board for the narrower door and an optional I O board for special jobs The following illustrations show 3 available models for each type Right hand Left hand and Center Parting RIGHT HAND HEAVY DUTY LINEAR MODEL LEFT HAND HEAVY DUTY LINEAR MODEL DOL DOL D RRRRRR DDDDD AUX AUX DOL DPM DPM DCL DCL DPM DCL DCL DPM DPM AUX...

Page 6: ...2 LEFT HAND 2 SPEED LIGHT DUTY LINEAR MODEL CENTRE PARTING HEAVY DUTY LINEAR MODEL DCL DCL DPM DPM AUX AUX DOL DOL DCL DPM AUX DOL ...

Page 7: ...etermine the hand of the door stand in the lobby facing the elevator door s If the door closes to the Left it is a Left hand door If the door closes to the Right it is a Right hand door The Left hand Center parting and Right hand operators are field interchangeable Figures below illustrate the door hand RIGHT HAND DOOR LEFT HAND DOOR ...

Page 8: ...header assembly Fasten the header with five bolts at a distance of 9 from the track rolling surface The fixing strut length should be equal to or longer than the header width as shown in the 2 Check the distance from the door track centerline to the face of the header Distance should be 1 If the centerline of the track is farther than 1 from header you need to shim the strut by the difference Misa...

Page 9: ...ulley 18 and pulley 4 at the extreme ends of the fixing strut or header plate For S O doors locate the motor control unit 20 on the closing side collinear with the header plate For the C P doors locate the motor control unit 20 on the right side looking from the hall The two pulleys can be mounted reversed if the car top does not allow the space for the control Box 22 on the correct side 10 Hang t...

Page 10: ... an 11 32 hole in the Hanger Tighten the gate switch assembly 16 If the keeper style clutch is being used mount the keeper bracket 7 to the right for R H or left for L H item 3 on Fig 3 Secure the keeper bracket assembly 17 With the door in fully closed position place the clutch cam 8 as shown in Fig 3 Adjust the clutch cam so that the short release bar is fully retracted With the door slightly op...

Page 11: ... is parallel to the drive pulley axle Rubber pads are supplied to shim between header Angles and drive unit box assembly This will reduce noise and vibration 21 Lower the motor mounting plate to its bottom position Install the motor belt 19 over the motor pulley and slide the motor control box into the correct position Hand tighten the clamping bars Correct the pulley alignment with a straight edg...

Page 12: ...ng code distance starts 1 from the jamb and goes to 1 from full close still opening size 4 Times shown are minimums for the code closing distance Average Kinetic Energy 7 37 ft lbs This is the requirement for which the times shown on the data tables were calculated The rotational inertia of the motor and operator is included in these calculations GAL s calculations include equipment rigidly connec...

Page 13: ...effects of the door operator and the connecting transmission to the door panels b Where a reopening device conforming to 2 13 5 is used the closing door system shall conform to the following requirements 1 The kinetic energy computed for the actual closing speed at any point in the Code zone distance defined by 2 13 4 2 2 shall not exceed 23 J 17 ft lbf and 2 The kinetic energy computed for the av...

Page 14: ... 7 37 2 47 4 22 425 39 42 7 37 3 81 6 51 350 39 30 7 37 2 53 4 33 450 39 42 7 37 3 89 6 66 375 39 30 7 37 2 60 4 44 475 39 42 7 37 3 98 6 80 400 39 30 7 37 2 66 4 55 500 39 42 7 37 4 06 6 94 425 39 30 7 37 2 72 4 65 525 39 42 7 37 4 13 7 07 275 39 32 7 37 2 48 4 25 375 39 44 7 37 3 81 6 51 300 39 32 7 37 2 56 4 38 400 39 44 7 37 3 90 6 67 325 39 32 7 37 2 63 4 50 425 39 44 7 37 3 99 6 82 350 39 32...

Page 15: ... 37 2 34 4 01 475 50 48 7 37 3 87 6 62 375 50 32 7 37 2 39 4 09 500 50 48 7 37 3 94 6 74 400 50 32 7 37 2 44 4 18 525 50 48 7 37 4 01 6 85 425 50 32 7 37 2 49 4 26 550 50 48 7 37 4 07 6 96 450 50 32 7 37 2 54 4 34 575 50 48 7 37 4 14 7 07 275 50 34 7 37 2 33 3 98 400 50 50 7 37 3 82 6 53 300 50 34 7 37 2 38 4 07 425 50 50 7 37 3 89 6 65 325 50 34 7 37 2 44 4 17 450 50 50 7 37 3 96 6 78 350 50 34 7...

Page 16: ... 34 475 50 24 7 37 2 29 3 92 375 50 16 7 37 1 40 2 39 500 50 24 7 37 2 34 4 00 400 50 16 7 37 1 43 2 45 525 50 24 7 37 2 38 4 07 425 50 16 7 37 1 47 2 51 550 50 24 7 37 2 43 4 15 450 50 16 7 37 1 50 2 56 575 50 24 7 37 2 47 4 22 275 50 17 7 37 1 34 2 29 400 50 25 7 37 2 24 3 83 300 50 17 7 37 1 38 2 35 425 50 25 7 37 2 29 3 92 325 50 17 7 37 1 41 2 42 450 50 25 7 37 2 34 4 00 350 50 17 7 37 1 45 2...

Page 17: ...37 1 46 2 49 550 84 25 7 37 2 19 3 75 450 84 18 7 37 1 48 2 53 575 84 25 7 37 2 23 3 81 475 84 18 7 37 1 51 2 58 600 84 25 7 37 2 26 3 86 325 84 19 7 37 1 43 2 44 425 84 26 7 37 2 10 3 60 350 84 19 7 37 1 46 2 49 450 84 26 7 37 2 14 3 66 375 84 19 7 37 1 48 2 54 475 84 26 7 37 2 18 3 72 400 84 19 7 37 1 51 2 58 500 84 26 7 37 2 21 3 78 425 84 19 7 37 1 54 2 63 525 84 26 7 37 2 25 3 84 450 84 19 7 ...

Page 18: ... 30 7 37 2 24 3 83 425 39 42 7 37 3 52 6 03 350 39 30 7 37 2 31 3 95 450 39 42 7 37 3 61 6 18 375 39 30 7 37 2 38 4 07 475 39 42 7 37 3 70 6 33 400 39 30 7 37 2 45 4 19 500 39 42 7 37 3 79 6 48 425 39 30 7 37 2 52 4 30 525 39 42 7 37 3 87 6 62 275 39 32 7 37 2 23 3 81 375 39 44 7 37 3 49 5 98 300 39 32 7 37 2 31 3 95 400 39 44 7 37 3 59 6 15 325 39 32 7 37 2 39 4 09 425 39 44 7 37 3 69 6 31 350 39...

Page 19: ...3 2 10 475 50 24 7 37 2 11 3 61 375 50 16 7 37 1 27 2 17 500 50 24 7 37 2 16 3 70 400 50 16 7 37 1 30 2 23 525 50 24 7 37 2 21 3 78 425 50 16 7 37 1 34 2 29 550 50 24 7 37 2 26 3 86 450 50 16 7 37 1 37 2 35 575 50 24 7 37 2 30 3 94 275 50 17 7 37 1 18 2 02 400 50 25 7 37 2 04 3 49 300 50 17 7 37 1 22 2 09 425 50 25 7 37 2 09 3 58 325 50 17 7 37 1 27 2 17 450 50 25 7 37 2 15 3 67 350 50 17 7 37 1 3...

Page 20: ... 7 37 1 30 2 22 550 84 25 7 37 1 99 3 40 450 84 18 7 37 1 32 2 26 575 84 25 7 37 2 02 3 46 475 84 18 7 37 1 35 2 31 600 84 25 7 37 2 06 3 52 325 84 19 7 37 1 24 2 12 425 84 26 7 37 1 87 3 20 350 84 19 7 37 1 27 2 18 450 84 26 7 37 1 91 3 27 375 84 19 7 37 1 31 2 23 475 84 26 7 37 1 95 3 34 400 84 19 7 37 1 34 2 29 500 84 26 7 37 1 99 3 41 425 84 19 7 37 1 37 2 34 525 84 26 7 37 2 03 3 47 450 84 19...

Page 21: ...tice Item Description Picture GAL Par No 1 SINGLE SIDE SLIDE UNIVERSAL PLATE RH LH 2000 1031 R 2000 1031 L 2 SINGLE SIDE SLIDE EXTENSION ARM 18 30 39 2000 1037 A 2000 1038 A 2000 1039 A 3 LOWER BELT BRACKET KEEPER ASSEMBLY R H SHOWN 2500 3068 L L H 4 TAKE UP PULLEY ASSEMBLY 2500 3075 5 LINEAR BELT TENSION BLOCK ASSEMBLY 2500 3080 2500 3068 R RH ...

Page 22: ...19 6 GATE SWITCH ASSEMBLY SW1 0001N 7 LEFT HAND SHOWN KEEPER BRACKET ASSEMBLY 2500 3092 L L H 2500 3092 R R H 8 CLUTCH CAM ASSEMBLY 2500 3084 9 FIXING STRUT OPEN DOOR STOP 2500 3088 ...

Page 23: ...OR STOP 2500 3089 11 LINEAR DRIVE BELT 2500 5009 12 GATE SWITCH ROLLER SW1 0007N 13 CLUTCH LINKAGE ARM ASSEMBLY 2000 3085 14 DCL DOL SENSOR BLOCK ASSEMBLY 2500 5019 15 2 SPEED UNIVERSAL BRACKET SIDE SLIDE 2000 1040 2S 16 TRACK SHIM HH1 0032N ...

Page 24: ...R APROPRIATE SHEAVES FOR YOUR APPLICATION 18 HEADER ANGLE SSL CP 909 SERIES 19 FIXING STRUT 2000 3066 SSL 2000 3067 2 SP 20 DRIVE PULLEY ASSEMBLY 2500 3074 21 MULTI V MOTOR BELT 2500 2075 1 8 2500 2075 2 8 6 2500 2075 3 9 2500 2075 4 9 6 2500 2075 5 10 ...

Page 25: ...22 22 HP 3 PH MOTOR ASSEMBLY PIVOT AND BASE PLATE 2500 3059 23 KEEPER CLUTCH ASSEMBLY 892 5008 892 2007 24 TRACK INQUIRE WITH GAL ECI FOR APROPRIATE APLLICATION ...

Page 26: ...23 25 COMPLETE DRIVE UNIT BOX ASSEMBLY 2500 3054 26 UNIVERSAL PLATE CP 2000 1040 D 4 27 EXTENSION ARM CP 10 14 2000 1041 A 2000 1042 A 28 UPPER BELT BRACKET USE ON C P ONLY 2000 3069 ...

Page 27: ...24 29 MOVFE2500 GEARED MOTOR MOUNTING 2500 5024 30 HEAVY DUTY LINEAR BELT PULLEY 2500 1012 31 GEARED MOTOR ASSEMBLY LEFT HAND 2500 3072 L 32 GEARED MOTOR ASSEMBLY RIGHT HAND 2500 3072 R ...

Page 28: ...25 NOTES Copyright 2013 GAL All rights reserved No part of this document may be reproduced in any form machine or natural without the express written consent of GAL Canada ...

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