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gala gar 47000000, Technical Instruction Manual

The Gala Gar 47000000 Technical Instruction Manual is an essential resource for users of this high-performance product. This comprehensive manual provides step-by-step instructions and detailed technical information to ensure optimal usage. Download the manual for free from our website and unlock the full potential of the Gala Gar 47000000.

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TIG 3200 AC/DC 

 

3 

 

 

 

GB 

MAIN MENU. 

1. GENERAL DESCRIPTION. TECHNICAL CHARACTERISTICS……………………………………………………………………….............................. 

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1.1. SERIAL ACCESORIES INCLUDED ................................................................................................................................................... 

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2. TRANSPORTATION AND INSTALLATION…………………………………………………………………………………………………………………………Pág.5 

2.1. TRANSPORTATION AND PACKING………………………………………………………………………………………………………………………….Pág.5 
2.2. ELECTRICAL POWER SUPPLY  ………………………………………………………………………………………………………………………… 

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2.3. LARGE-WIDE INSTALLATION OF WELDING PLATE…………………………………………………………………………………………………. 

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2.4. ELECTRICAL INSTALLATION TO ELECTROGEN…………………………………………………………………………………………………… 

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2.5. METHODS  OF USE……………………………………………………………………………………………………………………………………… 

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3. START UP.  OPERATION AND SETTINGS……………………………………………………………………………………………………………………. 

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3.1. OPERATING CONTROLS……………………………………………………………………………………………………………………………………  Pág.8 
3.2. 

LAY-OUT OF INSTALLATION TIG..................................................................................................................................................................

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3.2.1.TIG INSTALLATIONS WITHOUT COOLING..……………………………………………………………………………..………………………………..

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3.2.2.TIG INSTALLATIONS WITH COOLING.………………………………………………………………………………..…………...………...…………...

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3.3. 

INSTALLATIONS MMA ……………………………………………………………………………………………………………….……………………….

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3.4. 

POWER ON SEQUENCE ………………………………………………………………………………………………………………………………………Pág.12 

3.5. MAIN MENU SCREEN ………………………………….....................................................................................................................................  Pág.13 
3.6. SETUP EQUIPMENT CONFIGURATION ……………………………………………………………………………………………………………………..Pág.14 

3.6.1. LANGUAGE SELECTION ………………………………………………………………………………………………………………………………Pág.15. 
3.6.2. COOLING MODE SELECTION ……………………………………………………………………………………................................ 

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3.6.3. SAFETY LEVEL SELECTION ………………………………………………………………….................................................................... 

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3.6.3.1. ACCESS RESTRICTIONS …………………………………………………………………………………………………………………. 

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3.6.4. ACTIVATION SYSTEM TENSION REDUCTION (VRD)……………………………………………………………………………….…………...   Pág.17 
3.6.5. ACTION 2nd  PUSH BUTTON TORCH…………………………………………………………………..……………………………………………Pág.17 
3.6.6. SELECTING EFFECTIVE POWER MEASUREMENT…………………………………………………………………………………………………… Pág.17

 

4. PROCESS SELECTION …………………………………………………………………………………………………………………………………… 

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4.1. CONTROL PANEL……………………………………………………………………………………………………………………………………. 

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4.1.1. IDENTIFICATION AREA ………………………………………………………………………………………………………………………….…  Pág.20 

4.1.2. PROGRAMATION AREA ……………………………………………………………………………………………………………………….…..  Pág.21 
4.1.3. REGULATION AREA ……………………………………………………………………………………………………………………………….. 

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5. TIG WELDING………………………………………………………………………………………………………………………………………….…… 

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5.1. TIG DC WELDING

 

…………………………………………………………………………………………………................................................. 

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5.1.1 TIG DC  PROCESS– SELECTION OPERATION MODE ……………………………………………………………………………………….. 

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5.1.2.TIG DC  PROCESS– STANDAR  ARC ……………………………………………………………………………………………………………… 

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5.1.2.1. 

TIG DC PROCESS – STANDAR ARC  – CONTINUOUS MODE – 4TS

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5.1.3. TIG DC PROCESS – STANDAR ARC  – SPOT  MODE…………………………………………………………………………………………… 

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5.1.4. TIG DC PROCESS – STANDAR ARC  –INTERVAL MODE………………………………………………………………………………….…… 

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5.1.5. TIG DC  PROCESS – PULSED ARC ………………………………………………………………………………………………………….……. 

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5.1.6. TIG DC PROCESS – PULSED ARC - SPOT  MODE…………………………………………………………………………………………….. 

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5.1.7. TIG DC PROCESS – PULSED ARC - INTERVAL MODE………………………………………………………………………………………... 

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5.1.8. TIG DC PROCESS – DOUBLED PULSED ARC …………………………………………………………………………………………………….… Pág.31 
5.1.9. TIG DC PROCESS –TACK MODE …………………………………………………………………………………………………………………... 

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5.1.9.1. PRIMING TACK MODE …………………………………………………………………………………………………………………… 

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5.1.10. TIG DC PROCESS –MULTITACK MODE……………………………………………………………………………………………………….….  Pág.33 
5.1.11. CYCLE PARAMETERS –TIG DC PROCESS ………………………………………………………………………………………………….…. 

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5.1.11.1. CYCLE PROCESS - FLOWCHART TIG DC …………………………………………………………………………………………………  Pág.35 

5.2. TIG AC

 WELDING

…………………………………………………………………………………………………................................................. 

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5.2.1 TIG AC PROCESS – SELECTION OPERATION MODE ………………………………………………………………………………………… 

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5.2.1.1. 

TIG AC PROCESS– SELECT WAVE TYPE AC

 ……………………………………………………………………………………… 

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5.2.2. TIG AC PROCESS – STANDAR ARC …………………………………………………………………………………………………………….…  Pág.38 
5.2.3. TIG AC PROCESS – STANDAR ARC – SPOT MODE ………………………………………………………………………………….………… 

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5.2.4. TIG AC PROCESS – STANDAR ARC - INTERVAL  MODE………………………………………………………………………………….……. 

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5.2.5. TIG AC PROCESS – PULSED ARC ……………………………………………………………………………………………………………….. 

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5.2.6. TIG AC PROCESS – PULSED ARC - SPOT MODE……………………………………………………………………………………….…….. 

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5.2.7. TIG AC PROCESS – PULSED ARC - INTERVAL  MODE…………………………………………………………………………………….….. 

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5.2.8. TIG AC PROCESS – DOUBLE PULSED ARC………………………………………………………………………………………………….…….  Pág.44 
5.2.9. TIG AC PROCESS – MIXED ARC ………………………………………………………………………………………………………………..….  Pág.45 
5.2.10. CYCLE PARAMATERS –TIG AC PROCESS ……………………………………………………………………………………………….……. 

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5.2.10.1. 

CYCLE GRAPHICS –TIG AC PROCESS…………………………………………………………………………………………...…… 

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5.2.10.2. VAULT CREATION MODE …………………………………………………………………………………………………………….. 

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5.2.10.3. INDICATION Ø OF VAULT 

……………………………………………………………………………………………………………..…  Pág.49 

6. WELDING MMA ………………………………………………………………………………………………………………………………………….…. 

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6.2. ADJUSTMENT MMA …………………………………………………………………………………………............................................................  Pág.51 

7. HOLD MODE …………………………………………………………………………………………………………………………………………….……. 

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8. PROGRAM FILE……………………………………………………………………………………………………………………………..…….. 

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8.1. SAVE FILE ……………………………………………………………………………………................................................................. 

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8.2. CONSULT FILE …………………………………………………………………………………….............................................................. 

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8.3. UOLOAD FILE …………………………………………………………………………………….................................................................... 

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8.3.1. FILE PLAY MODE ………………………………………………………………..……………………………………………….… 

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9. MAINTENANCE OPERATIONS. RECOMMENDATIONS ………………………………………………………………………………………..… 

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10. ANOMALY. PROBABLE CAUSES. POSSIBLE SOLUTIONS …………………………………………………………………………………….….. 

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11. SECURITY MEASURES ……………………………………………………………………………………………………………………………..…… 

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ANNEXES. DECLARATION OF CONFORMITY, ELECTRICAL PLANS, DEFRAGMENT…………………………………………………………….…….. 

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Summary of Contents for 47000000

Page 1: ...NS MANUAL Ref 470 00 000 Gala TIG 3200 ACDC 3Ph 400 V 50 60Hz GB THIS EQUIPMENT MUST BE USED BY PROFESSIONALS TO ASSIST YOUR WORK CAREFULLY READ THIS MANUAL Jaime Ferrán 19 50014 ZARAGOZA Spain TLF 34 976473410 FAX 34 976472450 M 47017047V0_gb ...

Page 2: ...TIG 3200 AC DC 2 ...

Page 3: ...CESS STANDAR ARC SPOT MODE Pág 26 5 1 4 TIG DC PROCESS STANDAR ARC INTERVAL MODE Pág 27 5 1 5 TIG DC PROCESS PULSED ARC Pág 28 5 1 6 TIG DC PROCESS PULSED ARC SPOT MODE Pág 29 5 1 7 TIG DC PROCESS PULSED ARC INTERVAL MODE Pág 30 5 1 8 TIG DC PROCESS DOUBLED PULSED ARC Pág 31 5 1 9 TIG DC PROCESS TACK MODE Pág 32 5 1 9 1 PRIMING TACK MODE Pág 32 5 1 10 TIG DC PROCESS MULTITACK MODE Pág 33 5 1 11 CY...

Page 4: ...ation of Ø tungsten according to the setpoint conditions Possibility to work with tungsten tapered in TIG AC automatic functions of cycle of priming and creation of tip Possibility of Tig torch with remote parameter control TECHNICAL CHARACTERISTICS TIG 3200 AC DC Ref 47000000 Supply voltage U1 50 60 Hz 3 Ph 400 V 15 Maximum input current I1max I efec 19 11 A Maximum effective power ED 100 13 2KVA...

Page 5: ...witchboard where the machine is to be connected must be composed of a differential switch and a circuit breaker AUTHOMATIC SWITCH AS Three pole or four pole Choose the aparatus according with the charasteristics plaque We recommend choice of an Intensity Time slow type characteristic G Curve since it could cause false shots to occur over transient currents DIFERENTIAL SWITCH DS Four pole or three ...

Page 6: ...M THE WELDING MASS ANY POWER SUPPLY THAT IS OUTSIDE OF THE NOMINAL MARGIN CAUSES THE ACTION OF THE PROTECTION SYSTEM IMPOSING THE WELDING OPERATION 2 4 ELECTRICAL INSTALLATION TO ELECTROGEN TIG 3200 AC DC it can settle in a network fed by generating group and at low quality networks This equipment incor porates a supervision system of network that is verifying continuously the electrical power sup...

Page 7: ...odule WCS 520 47012090 Kit careen 64185000 Reels port OPTIONAL 66700000 Cold winding winder OPTIONAL OPTIONAL OPTIONAL 19052614 Torch XT 26 4 meters 19051814 Refrigerated Torch XT 18 4 meters 47012080 Torch Mount Accessory Kit 47012065 Torch 4SW remote control of parameters 481P101024 Supply thread system OPTIONAL OPTIONAL OPTIONAL 42312058 Remote control OPTIONAL OPTIONAL OPTIONAL OPTIONAL 376000...

Page 8: ...S REAR VIEW FRONT VIEW ICON DESCRIPTION A Feeding hose I General switch ON OFF CN1 Remote control connection J Cooling module connector F1 Fuse protection T 2 A 250V G1 Gas inlet connector ICON DESCRIPTION C1 Control Panel Display B1 Positive Pole Welding mass in process TIG B2 Negative Pole Torch connection terminal TIG G2 Torch Gas outlet connector CN2 Torch switch connection ...

Page 9: ...the gas fitting of the torch to the gas outlet of the machine G2 and the torch switching connector to the panel connector CN2 Torch Control We will install the pressure reducer to the gas bottle and connect the gas pipe to the pressure reducer and to the quick plug G1 located at the rear of the machine Optionally we can install a remote control to the connector CN1 Telenet located at the rear of t...

Page 10: ...all the pressure reducer to the gas bottle and connect the gas pipe to the pressure reducer and to the quick plug G1 located at the rear of the machine Optionally we can install a remote control to the connector CN1 Telenet located at the rear of the machine We plug the power input cable A to the electric net and we will be ready to work MARK REFERENCE DESCRIPTION OBSERVATIONS 1 19051814 Torch 5XT...

Page 11: ... grounding to negative B2 Optionally we can install a remote control to the connector CN1 Telenet located at the rear of the machine Plugging the power input cable A to the electric net and so we will be ready to work MARK REFERENCE DESCRIPTION OBSERVATIONS 2 43812219 Welding mass 35 mm2 4mt Included as standard 3 42312022 Input cable Included as standard 6 42312058 Remote Control Control Universa...

Page 12: ... sequence of home screen icons ICON ACTION Gas purge check Check ventilation system Cooling system check Check selected language Check completed successfully During the power on sequence the serial number and the software version of the device will be displayed on the display ICON ACTION MAINTENANCE NOTICE IF SOMETHING WORKS INCORRECTLY AND AN ERROR IT IS DETECTED THE EQUIPMENT WILL REMAIN ON THIS...

Page 13: ...ess as well as the setting of equipment configuration parameters LABEL KEY ACTION P1 Welding mode input TIG DC P2 Welding mode input MMA P3 Welding mode input TIG AC P6 Input to SETUP Configuration ON THIS SCREEN WE WILL VISUALIZE THE PRODUCT IDENTIFICATION DATA FIRST NAME POWER SUPPLY SERIAL NO INSTALLED SOFTWARE VERSION ...

Page 14: ... E1 Parameter selection to be modified Illuminated bar E2 Parameter modification Text in red At the end of the parameter setting we will leave the SETUP clicking on P1 key the system will ask a confirmation question before saving the changes Once some configuration settings are made the system icons will appear in the screen identification bar see Front panel Display area and in rear sequences of ...

Page 15: ... equipment working without water pressure Cooling mode on ON Cooling operation does not works until the welding torch button is depressed Cooling will be permanently activated Automatic cooling mode AUTO Cooling operation started to work by pressing the welding torch button If 20 sg after having carried out the action of pulsation the torch we have not started to weld the cooling disconnection hap...

Page 16: ...EL 0 All open Expert P1 P2 P3 P4 P5 P6 E1 E2 MAIN MENU SETUP EQUIPMENT CONFIRMATION QUESTION REGULATION IN VACUUM REGULATION IN WELDING HOLD OPERATION MODE CYCLE PARAMETERS PROGRAM FILE SAVE LOAD ADVISE WITH LEVEL 1 Advanced P1 P2 P3 P4 P5 P6 E1 E2 MAIN MENU SETUP EQUIPMENT CONFIRMATION QUESTION REGULATION IN VACUUM REGULATION IN WELDING HOLD OPERATION MODE CYCLE PARAMETERS PROGRAM FILE SAVE LOAD ...

Page 17: ... we can choose the action controlled by the secondary pushbutton REGULATION E2 DESCRIPTION Correction We work on the correction value selected in the equipment e g pulsed frequency Program Increases or decreases per every pulse 1 program listing available programs 3 6 6 SELECTING EFFECTIVE POWER MEASUREMENT We define the activation current reading effectively system in the welding phase REGULATION...

Page 18: ...s the user to select the welding process LABEL KEY ACTION P1 Welding mode input TIG DC P2 Entrada a modo soldadura MMA P3 Entrada a modo soldadura TIG AC ON THIS SCREEN WE WILL VISUALIZE THE PRODUCT IDENTIFICATION DATA NAME POWER SUPPLY SERIAL NO INSTALLED SOFTWARE VERSION ...

Page 19: ... will make up your design and facilitate your understanding AREA DESCRIPTION ACTION Shows current computer configuration Adjust welding configuration parameters PRESS Adjust welding parameters regulation P5 E1 P6 E2 Secondary securities regulation TURN Secondary value adjustment PRESS TURN Each screen areas will be completed exclusively with the options available for each selected pro cess and con...

Page 20: ... 2 IGNITION MODE ICON PRIMING HIGH FREQUENCY CONTACT POSITION 3 OPERATION TORCH MODE ICON CONTROL TORCH MODE 2 TIMES 2 SPECIAL TIME 4 TIMES 4 SPECIAL TIME POSITION 4 WELDING MODE ICON WELDING MODE DIRECT SPOTS INTERVAL TACK M TACK CALOTA CREATION POSITIO 5 SECURITY LEVEL ICON SECURITY LEVEL Open expert mode Advanced mode Easy mode Closed basic mode POSITION 6 REFRIGERATION MODE EXCLUSIVE PROCESS T...

Page 21: ... exclusively with the available options for each selected process and configuration Below we detail the identification screen data in regulation areas In the MMA process the actual voltage value will be displayed thus displaying the values of vacuum voltage VRD voltage or welding voltage as appropriate When using TIG processes this voltage value will be replaced by a tungsten adjustment display It...

Page 22: ...ections are other advantages of this process The cord obtained therefore a good surface finish which it can be improved with simple finishing operations which it has a favorable impact over production costs As disadvantages the need to provide a continuous gas flow and the cost involved Be sides this method of welding requiring a very specialized workforce which it increases costs also Therefore i...

Page 23: ...welding and arc types TABLE 3 DC WELDING METHOD Standar use Time beads checked Beads intervals at time Fast spot ideal thin sheets Bead of spots Tack chained ARC TYPE STANDAR PRESSED BIPRESSED TACK Mode Torche 2 Times 2 Times special 4 Times 4 Times special Excepto tipo de arco BIPULSE PRIMING MODE LIFT ARC Contact HF High Fre cuency TACK Factorie value Selection available ...

Page 24: ...s to display Arc is standard DC KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Accessing to specific cycle of selected mode E2 Modify Master Value Set the welding strength THE EQUIPMENT WILL RECOMMEND THE USE OF A TUNGSTEN DIAMETER ACCORDING TO THE WELDING INTENSITY SEE 3 4 3 REGULATION AREA ...

Page 25: ...ecific cycle of selected mode E1 Modify Main Correction Set the 2nd welding strength E2 Modify Master Value Set the welding strength OPERATING CYCLE DETAIL 4TS Cycle Parameters Chart Press the trigger to begin welding on IS While holding down the button hold IS Release the pushbutton and move to work intensity I Lightly press the torch trigger to I s Lightly press the torch trigger to I We can rep...

Page 26: ...ontrol KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Accessing to specific cycle of selected mode P6 Select Secondary Value Temporarily places secondary value in main position E2 Modify Master Value Set the welding strength Set the welding time ...

Page 27: ...TOFF Control and a specific time TON Control KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Access to specific cycle of selected mode P6 Select secondary value Temporarily places secondary value in main position E2 Modify Master Value Set the welding strength Set the welding time Set stop time ...

Page 28: ... to adapt the heat input to the demands of welding marked by the position type of joint and thickness The control of frequency pulse Control Fpulse set the number of times the intensity change per second is performed For example a low frequency will bring us more heat and penetration highlighting the cord water On the other hand a high frequency will bring less heat and deformation to the joint ma...

Page 29: ...et the number of times the intensity changes per second KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Access to specific cycle of selected mode P6 Select secondary value Temporarily places secondary value in main position E1 Modify main correction Set the pulse rate E2 Modify Master Value Set the welding strength Set...

Page 30: ... control Fpulse Control set the number of times the intensity changes per second KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Access to specific cycle of selected mode P6 Select secondary value Temporarily places secondary value in main position E1 Modify Main Correction Set the pulse rate E2 Modify Master Value Set...

Page 31: ...with surface finishes to our necessity KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Access to specific cycle of selected mode P6 Select secondary value Temporarily places secondary value in main position E1 Modify Main Correction Set the pulse rate E2 Modify Master Value Set the welding strength Set diferential 2nd ...

Page 32: ...P4 Access to Cycle Parameters Access to specific cycle in selected mode E1 Modify Main Correction Set the welding time E2 Modify Master Value Set the welding strength 5 1 9 1 PRIMING TACK MODE This kind of welding will present a specific priming system called priming TACK 1 Put the torch with the electrode on the workpiece 2 Press the torch button Hold it down 3 Raise the torch slightly At this ti...

Page 33: ...ooling between points This process minimizes defor mation of material KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Access to cycle specific mode selected P5 Select secondary correction Temporarily places secondary value in main position E1 Modify main correction Set the TACK frequency Set the balance TACK E2 Modify ...

Page 34: ...multaneously E2 Modify parameter Each different cycles will be composed by different regulation parameters that will vary depending on the selected operating mode TABLE 4 TIG DC PARAMETER DESCRIPTION FUNCTION OBSERVATIONS UNIT RESOLUTION TPR Pre gas time Facilitates arc ignition Seconds 0 1 IS Intensity start Reduces priming cracks 1 TIS Intensity start time Perform pre heating of material Only mo...

Page 35: ...fication Parameter ARC STD CONTINUOUS MODE INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T TORCH MODE 4TS ARC PULSED CONTINUOUS MODE INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T ARC BIPULSED CONTINUOUS MODE TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T SPOT MODE ARC STD PULSE TORCH MODE 2T MODE TORCH MODE 2T TORCH MODE 4T TACK MULTITACK ...

Page 36: ...ing welding on provides deformed also due to arcing taking this way a form of circular tip 5 2 1 TIG AC PROCESS SELECTION OPERATION MODE Starting from the standard configuration we will access at the OPERATION MODE menu where we can select different types of welding and arc types TABLE 3 AC WELDING MODE Estándar use Time controlled cord Cords with time intervals Arc type STANDAR PULSADED BIPULSADE...

Page 37: ...and cleaning Cycle square selection Increased penetration Replacement sheet metal bodywork part of low thickness Cycle selection sinusoidal Keeps hot tungsten for low intensity work Cycle selection triangular Minor deformation and more focused arc Within the TIG AC process we will have full control of fundamental wave parameters In factory the equipment is configured with a balance and penetration...

Page 38: ...he balance of the wave Balance it is possible to control the relationship between the cleaning current and the electric arc penetration KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Parameters Cycle Access to specific cycle of selected mode P5 Select secondary correction Temporarily place secondary correction in main position E1 Modi...

Page 39: ... Penetration Control KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Paremeters Cycle Access specific process cycle and selected mode P5 Select secondary correction Temporarily place secondary correction in main position P6 Select secondary value Temporarily place secondary value in main position E1 Modify Main Correction Set frecuency...

Page 40: ...enetration of the cord Penetration Control KEY ACCIÓN DESCRIPCIÓN P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Paremeters Cycle Access specific process cycle and selected mode P5 Select secondary correction Temporarily place secondary correction in main position P6 Select secondary value Temporarily place secondary value in main position E1 Modify Main Co...

Page 41: ...cy marks them less We can regulate the alternating current frequency FAC Control besides adjusting the wave balance Control Balance and adapting the penetration of the cord Penetration Control KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation mode P4 Access to Parameters Cycle Access specific process cycle and selected mode P5 Select secondary correction ...

Page 42: ...ance Balance Control and adapting the cord penetration Penetration Control KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation mode P4 Access to Parameters Cycle Access specific process cycle and selected mode P5 Select secondary correction Temporarily place secondary correction in main position P6 Select secondary value Temporarily places secondary value i...

Page 43: ...usting the wave balance Balance Control and adapting the cord penetration Penetration Control KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Paremeters Cycle Access specific process cycle and selected mode P5 Select secondary correction Temporarily place secondary correction in main position P6 Select secondary value Temporarily place...

Page 44: ...and adapting the penetration of the cord Penetration Control TECLA ACCIÓN DESCRIPCIÓN P1 Back to Main Menu P2 Access to Program File P3 Access to Operation mode P4 Access to Parameters Cycle Access specific process cycle and selected mode P5 Select secondary correction Temporarily place secondary correction in main position P6 Select secondary value Temporarily places secondary value in main posit...

Page 45: ... exclusively from the TIG AC operating mode and the phase cycling of the AC current can be combined Sinusoidal Square Triangular See AC Operation Mode KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Paramaters Cycle Access specific process cycle and selected mode P5 Select secondary correction Temporarily place secondary correction in ...

Page 46: ...y depending on the selected operation mode TABLE 4 TIG AC Parameter DESCRIPTION FUNCITION OBSERVATIONS UNIT RESOLUTION SHELL CREATION Creation tungsten tip Make round tungsten to facilitate electri cal transmission ON OFF ON OFF Ø SHELL Tungsten tip diameter Set the size of tungsten tip Millimeters AUT 0 1 TPR Pre gas time It facilitates arc ignition Seconds 0 1 IS Intensity start Reduces priming ...

Page 47: ...ted Segment not selected Identification Parameter ARC STD CONTINUOUS MODE INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T PULSED ARC CONTINUOUS MODE INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T BIPULSED ARC CONTINUOUS MODE TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T SPOT MODE ARC STD PULSE Torch Mode 2T ...

Page 48: ...e welding current regulated Nominal assignment A nominal value within the range 1 0 4 0mm When we left the parameters cycle mode with the CALOTA CREATION activated ON the welding vacuum control screen will be the same as the process selected with the mode icon in the identification bar KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Pa...

Page 49: ...ceed the maximum current supported by the se lected cap diameter the cap diameter indication remain green If the rated current exceeds the current supported by the selected cap diameter the diaplay background and the cap diameter indication will change to Red the diameter value being shown intermittently Automatic cap selection Regulation recommended for applications in interior angle when we need...

Page 50: ...y of its sectors of application The main process features are its simplicity and low price making it a practical and excellent procedure for Offshore use or outdoor work However the coated electrode welding procedure does not lend itself to automation or semi automation its application is manual essentially In case of using electrodes in less favorable conditions with humidity without preheating e...

Page 51: ...n Adjusts arc reinforcement during priming E1 Modify Main Correction Adjusts arc reinforcement during welding E2 Modify Master Value Adjusts the welding current 7 HOLD MODE At the end of the welding process either TIG or MMA and only with the effective current reading system activated the HOLD icon automatically will appear on the regulation display KEY ACTION P1 P6 Back to vacuum regulation E1 E2...

Page 52: ...of welding programs for TIG process that it is available in the equipment KEY ACTION DESCRIPTION P1 Go to source process Back to vacuum regulation screen P2 Check Archive Access the program query list P3 Save File Generates a new memory program P4 Upload file Upload Program for its use ...

Page 53: ...ION P1 Go to source process Changes are not saved P2 Save program Save the description and group entered P3 Select field to enter Selected field with white bar E1 Navigate horizontally on keyboard Selected parameter with white cell E2 Navigate vertical on keyboard P6 Enter Inser selected data THE SAVING PROCESS WILL BE COMPLETED INCLUDING THE FILE IN THE PROGRAM CHART LIGHTING FOR SELECTION SEE UP...

Page 54: ...KEY ACTION DESCRIPTION P1 Exit Back to File Menu P3 Sort Sort alphabetically by Program No description or group E1 Select Program Program selected with white line E2 P5 Delete Delete selected program P6 Rename Opens the selected program with save routine Deleting or renaming programs will request confirmation of action KEY ACTION P5 Cancel P6 Confirm ...

Page 55: ...ction table which allows the global visualization of all the available files KEY ACTION DESCRIPTION P1 Exit Changes are not saved P2 Upload program Upload the selected program P3 Sort Sort alphabetically by Program No description or group E1 Select Program Program selected with white line E2 ...

Page 56: ...k mode will indicate the program data and allows a full display and adjustment of program parameters KEY ACTION DESCRIPTION P1 Exit Program ask if save changes P2 Access to Program File We make a saving routine to generate a program from one already created ...

Page 57: ... THE WELDING OPERATION IS FINISHED AVOID THE DIRECT CONTACT OF THE CLAMP CARRIER WITH THE WELDING MASS AND THE REST OF PARTS CONNECTED TO IT DO NOT DISCONNECT THE MACHINE IF HOT PLEASE WAIT WHILE COOLING SYSTEM FULLY ENCLOSED 9 2 RECOMMENDATIONS FOR REDUCING ANNOYANCE BY ELECTROMAGNETIC COMPATIBILITY CEM The user is responsible for the installation and use of the welding material following the ins...

Page 58: ...an adequate flow rate THERE IS AN ABNORMAL HEATING ON THE EQUIPMENT THERMAL PROTECTION WORKS QUICKLY The equipment is located in such a way as pre venting proper ventilation Place the equipment in an area where there is air renewal Fan does not works Replace fan The equipment is located in a warm atmos phere Avoid a location with direct sun exposure An internally connection loose Check electrical ...

Page 59: ...als that incorporate some type of surface treatment galvanized galvanized etc Avoid inhalation of fumes during process at all times Protect from smoke and metallic dust Use approved smoke masks Work with these equipment must be performed in premises or workplaces where there is adequate air renewal The realization of welding processes in closed places advises the use of suitable vacuum cleaners In...

Page 60: ...on or start up cleaning or replacement of filters fuses and refrigerant or oil loads If the product proves to be defective in the warranty period GALA GAR undertakes to repair it without any additional charge except for damages suffered by the product resulting from accidents improper use misuse improper accesso ries service unauthorized or unrealized product modifications not performed by GALA GA...

Page 61: ...EGA TIV O INV ERSO R TERMICO 1 TERMICO 2 44 37 54 52 16 11 6 5 47 56 40 55 A SERRANO J S IMON 4701 2028 CN1 6 5 4 3 2 1 N C N C CN2 1 2 3 4 5 6 OU T1 OU T3 N C OV _ V UN _ V GN D 7 OU T4 8 OU T2 2 1 CN3 2 1 CN4 1 2 3 4 CN5 5 I 47 012017 D RIVER PRIMV1 4 3 2 1 6 5 CN4 G1 E1 N C N C E2 G2 2 4 3 CN 5 AVSS TAB_B TERM3 1 TERM1 4 3 2 1 6 5 CN 2 G3 E3 N C N C E4 G4 2 4 3 CN3 AVSS TA3_A TERM2 1 TERM3 GND ...

Page 62: ... TPE GN D 6 5 CN 1 FLA T6V CN 3 TD GN D 8 7 GN D 12V DC 12VD C 5 6 2 1 CN 4 C PLACA FRENTE G TS L2 400 V L3 400 V TELENET REMO TE C ONTRO L CN19V P5 P6 BL BL BL BL BL AM GR AZ RO NE BL BL BL BL BL NA RO NE NE MA BL BL BL BL BL 29 1 2 3 4 5 6 7 A Z MA BL RO RO N E N E N E N E A M VE A Z MA BL G R G R G R G R CN7V MA AZ BL BL NE NE MA BL BL BL BL BL BL BL BL BL NE BL GR NE BL GR N E N E NE GR A M VE...

Page 63: ...REPUESTOS TIG 3200 AC DC REF 470 00 000 13 11 15 HR 47000000 V0 1 2 PARTS LIST TIG 3200 AC DC LISTE DES PIÈCES TIG 3200 AC DC 3Ph 400V 50 60 Hz ...

Page 64: ...SNUBBER SECUNDARIO GTS 48 533003 SEPARADOR METAL M H M3 10MM 16 47012023 MODULO SECUNDARIO GTS 49 47010095 SOPORTE COMPONENTES GTS 17 533004 SEPARADOR METAL M H M4 10MM 50 43016040 PASAMUROS C DIAFRAGMA DIAM 39MM 18 53216023 VENTILADOR DIAM 150 55M 230V 51 532066 PASAMUROS C DIAFRAGMA DIAM 22MM 19 47010008 CANALIZADOR VENTILADOR GTS 52 47012017 PLACA ELECTRONICA DRIVER GTS 320053 20 47010010 CAMAR...

Page 65: ...HOJA MONTAJE ANTORCHA GT 3200 AC DC 25 4 16 Ref 470 17 080 V0 1 1 Ref 470 17 080 V0 ...

Page 66: ...TIG 3200 AC DC 61 NOTES ...

Page 67: ...OMECHANICAL CONSTRUCTIONS FABRICATION ET VENTE D APPAREILS DE SOUDAGE AUTOGÈNE ÉLECTRIQUE ET FABRICATION ET VENTE D APPAREILS DE SOUDAGE AUTOGÈNE ÉLECTRIQUE ET FABRICATION ET VENTE D APPAREILS DE SOUDAGE AUTOGÈNE ÉLECTRIQUE ET FABRICATION ET VENTE D APPAREILS DE SOUDAGE AUTOGÈNE ÉLECTRIQUE ET CONSTRUCTIONS ÉLECTROMÉCANIQUES CONSTRUCTIONS ÉLECTROMÉCANIQUES CONSTRUCTIONS ÉLECTROMÉCANIQUES CONSTRUCTI...

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