GALAGAR GPS 2300 PFC BI-PULSE, Technical Instruction Manual

Page 1: ...IPMENT FOR MIG MAG WELDING Ref 532 00 100 GPS 2300 PFC BI PULSE 230V 50 60Hz EN THIS EQUIPMENT SHOULD BE USED ONLY BY PROFESSIONALS FOR THE BENEFIT OF YOUR WORK PLEASE READ THIS MANUAL CAREFULLY Jaime...

Page 2: ...7 3 1 OPERATION CONTROLS 7 3 2 FRONT CONTROL PANEL 8 3 3 WELDING PROCESSES 9 3 4 MIG MAG WELDING INSTALLATION START UP AND OPERATION SYSTEMS 10 3 5 TIG WELDING INSTALLATION START UP AND OPERATION CONT...

Page 3: ...y a microprocessor that enables the user to design the most suitable current form for the welding job For MIG MAG and TIG procedures this equipment is able to memorise up to 10 groups of welding param...

Page 4: ...h torch connection extension 252501 Complete equipment assembly PK555040 Torch PK 550 4 m cooled PK4012 Torch TR 400 4 m self cooled 51716524 Wire reel 37 0 9 1 2 mm TUBULAR 51716523 Wire reel 37 1 0...

Page 5: ...g electrodes Ar CO2 20 Fe Ar CO2 18 P82 700 MC 1 0 Fe ER 70 S 6 SG II SG III Ar CO2 8 Fe Ar CO2 P90 Low CO2 0 8 0 030 P91 Low CO2 0 035 P92 Low CO2 1 0 Program setting Shielding gas Program No Wire ty...

Page 6: ...ITCH 2P 16A 230V The connection to the mains is made by the input hose IMPORTANT Verify that the wire is connected to a plug with an efficient earth tap If you have special equipment with power supply...

Page 7: ...le J Gas inlet hose H Power supply cable G O I Master switch ON OFF M Adjustment lever of wire driving pressure N Change of polarity Positive terminal and negative terminal K Drive motor I Connector f...

Page 8: ...o JOB REPRODUCTION MODE from WELDING MODE Momentary pressure Exit from JOB MODE to WELDING MODE Momentary pressure Enter to JOB RECORDING MODE from WELDING MODE Maintained pressure 2 s JOB program rec...

Page 9: ...nables to change the cycle variable indicated on display D3 MMA MMA CEL TIG AND PULSED TIG WELDING MODE Welding intensity control I2min I2max The control can be carried out during the welding process...

Page 10: ...ING Working mode with cooled torch The cooling only works in welding mode and will switch off automatically 2 minutes after carrying out the welding process Automatic disconnection time 120s Troff2 No...

Page 11: ...lding in aluminium 9 INCLUDED Earth clamp cable 3 4 1 2 COOLED MIG MAG SYSTEM INSTALLATION TORCH TO POSITIVE POLE Recommended installation for aluminium stainless steels and CuSi welding MARK Ref DESC...

Page 12: ...near the contact tip as possible Screw the liner fastening stop Secure the liner conduit with the locknut and trim the excess liner leaving it at the right measurement Leave the liner as close as pos...

Page 13: ...d system 15th Select in the Control Panel within the cooling process between the options Switch on or Automatic REF ON or AUT cooled system 3 4 3 ADJUSTMENT SYSTEM FOR MIG MAG WELDING PROCESS 3 4 3 1...

Page 14: ...G PARAMETERS D2 D3 SAVED PARAMETERS 8 digit display Wire display Material display Gas display D1 D2 D3 mm In Pulsed Fe Ar CO2 18 14 SG2 SG3 1 0 Ss Ar CO2 2 21 309 1 0 Ss Ar CO2 2 24 308 LSi 1 0 Ss Ar...

Page 15: ...ULSE PULSE L D MOD TON TOFF TPR Tc IS TS CCE DWS1 DWS2 TE TPS FDC TBB DIM REF 3 4 4 1 ADJUSTMENT SYSTEM FOR MIG MAG SETTING PARAMETERS P1 SELECT PROCESS P1 ENTER EXIT PARAMETERS SETTING E1 SELECT CYCL...

Page 16: ...S 4S and 4S S 2S 2S S 4S 4S S 2S TPR Gas pre flow time 0 3 0 s 0 3 s TC Striking ascent ramp time 0 500 ms 130 TPS Gas post flow time 0 0 5 0 s 0 5 s IS Start current 2S S and 4S S 5 200 130 S S IS ti...

Page 17: ...ctronic inductance level dynamic 10 10 20 adjustment points 0 MOD Pulse mode 2S 4S 2S 4S 2S TON Welding time 0 2 5 0 s 2 0 s TOF Stop time intermittent welding mode OFF 3 0 s OFF TPR Gas pre flow time...

Page 18: ...current only in 2S S and 4S S mode 5 200 vh 200 vh TS IS time 0 0 5 0 s 0 1 CCE U2 correction in IS 30 30 0 DWS1 Start current ramp only in 2S S and 4S S mode 0 10 0 s 0 6 s DWS2 END current ramp only...

Page 19: ...4 6 CYCLE PARAMETERS BI PULSED MIG PROCESS CONTINUOUS OPERATION CYCLES OF BI PULSED MIG PROCESS 2S 4S MOD 2 4 STROKES Torch U2 2T I2 0 Vh TPR GAS TBB TPS tacer 1T 3T 4T FDC I2 0 1 FBP DBP DBP CBP DCL...

Page 20: ...s of the dual pulsed arc 10 80 35 DCL Time of dual pulsed arc high speed 20 80 1 FBP 50 DWS2 END current ramp only in 2S S and 4S S mode 0 10 0 s 0 6 s IE End crater current only in 2S S and 4S S mode...

Page 21: ...ulsed arc 30 30 U2upper 0 TON Welding time 0 2 5 0 s 2 0 s TOFF Downtimes 0 1 3 0 s OFF MOD Pulse mode 2S 4S and 4S special 2S 4S 4SS 2S TPR Gas pre flow time 0 3 0 s 0 3 s TC Striking ascent ramp tim...

Page 22: ...utomatic disconnection time 120s Troff2 Not adjustable value COOLING ON Working mode with cooled torch The cooling works permanently after the first welding process starts COOLING OFF It enables to wo...

Page 23: ...TIG SYSTEM START UP 1 Make sure the mains voltage is 230 V 2 Verify that the torch polarity is negative this can be seen by opening the mobile side of the equipment 3 Check that the gas is Argon and...

Page 24: ...mobile side of the equipment 3rd Check that the gas is Argon and adjust the flow rate between 6 and 10 l min If using a mobile workstation check that the gas bottle is held by the bottle holder syste...

Page 25: ...ed gas The gas solenoid valve is activated whilst depressed The solenoid valve activation is prolonged for two seconds after pressing 3 5 7 PARAMETERS SETTING MODE TIG PROCESSES PROCESS Setting parame...

Page 26: ...ling mode AUT ON OFF OFF 3 5 9 CYCLE PARAMETERS PULSED TIG PROCESS PULSE TIG PROCESS OPERATING CYCLES GAS 1T 2T Torch MOD 2T PU LS E TPR PR TPS PR DWS PR UPS PR I2 PR f PR DCL PR IB PR GAS 1T Torch 3T...

Page 27: ...hermostat and Thermometer For drying the electrodes 3 6 2 MMA SYSTEM START UP 1 Make sure the mains voltage is 230 V 2 Connect the electrode holder clamp 11 to the polarity recommended by the electrod...

Page 28: ...ARAMETERS RESET FACTORY PARAMETERS BY PROCESS PARAMETER RESET OF SELECTED PROCESS P1 P2 1 s 1 s D1 3 6 5 CYCLE PARAMETERS MMA MMA CEL PROCESSES PARAMETERS OF DYNAMIC CYCLE MMA MMA CEL PROCESS Paramete...

Page 29: ...L D MOD TPR Tc IS TS CCE DWS1 DWS2 IE TE TPS FDC TBB DIM PULSE Pulsed Thickness synergic line e mm U2 L D MOD TON TOFF TPR Tc IS TS CCE DWS1 DWS2 TE TPS FDC TBB DIM TIG MOD TPR IS UPS DWS IE TPS PULS...

Page 30: ...disappear Wait for 2 seconds without pressing 1 s 2 s without pressing Ar V A AlMg 1 0 mm mm TIMER h min thousands of hours hours Ar V A AlMg 1 0 mm mm 3 8 2 RESET TO ZERO OF TIMER MODE COUNTERS SELE...

Page 31: ...the last average value of stored welding voltage D3 It will indicate the last average value of stored welding current 3 10 IGNITION MODE OPERATION SWITCH ON 2 s 2 s WELDING MODE JOB PREVIOUS TO SWITC...

Page 32: ...hed the work do not disconnect the machine immediately wait until the inner cooling system has totally cooled it KEEP THE WELDING ACCESSORIES IN GOOD CONDITIONS FOR USE ONCE THE WELDING OPERATION HAS...

Page 33: ...THE SWITCH LD1 ON THERE IS NO REACTION WHEN PRESSED Failure of the welding torch switch which does not make perfect contact Change the torch microswitch WHEN THE SHIELDING GAS IS RELEASED IT CONTINUE...

Page 34: ...om making knots keeping it in a straight line The wire must not be slowed down when it knocks against the piece The wire length at onset of welding process is too long Change in the settings menu the...

Page 35: ...could be very toxic This can also occur with those materials which have some kind of surface coating zinc plated galvanised etc Avoid inhaling the fumes given off in the process at all times Protect...

Page 36: ...GPS 2300 PFC BI PULSE 36 NOTES...

Page 37: ...eral In addition the guarantee does not include the installation start up cleaning or replacement of filters fuses and cooling or oil refills If the product should present any defect during the guaran...

Page 38: ...ET R FERENC S DANS LE MANUEL D INSTRUCTION SONT CONFORMES AUX DIRECTIVES COMMUNAUTAIRES APPLICABLES POUR LE MARQUEE CE PRODUCTO GPS 2300 PFC BI PULSE 230V 50 60Hz Referencia 53200100 2004 108 CE 89 33...

Page 39: ...TE PTB PTA SER_A 5V_ISO GND_ISO SER_B TXD_F RXD_F GND V17 GND RIFOUT IN PTC GNA START M GND STOP 24V GND OUT_FREE2 OUT_FREE1 VC GND VC VOUT CUR VC GND 24V PRECARGA VC REF GND TAG GND PFC_ON GND GND OK...

Page 40: ...REPUESTOS GPS 2300 PFC REF 532 00 100 15 1 19 HR 53200100 V0 1 2 PARTS LIST GPS 2300 PFC 1Ph 230V 50 60 Hz...

Page 41: ...OR 23 00540003 INTERRUPTOR 24 53212129 CABLE ENTRADA 25 42312030 CONEXI N MAQUINA GAS 26 63106115 ENCHUFE RAPIDO 27 49216014 APRIETE CABLE 28 42316094 RACOR 29 51716011 ELECTROV LVULA 30 53216010 VENT...

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Page 43: ...16520 RULETA 37 0 8 1 0 mm V ROULETTE wire reel 37 0 8 1 0 mm V GALET 37 0 8 1 0 mm V 6 3 51716522 RULETA 37 0 9 1 2 mm V ROULETTE wire reel 37 0 9 1 2 mm V GALET 37 0 9 1 2 mm V 6 4 51716523 RULETA 3...

Page 44: ...OMECHANICAL CONSTRUCTIONS FABRICATION ET VENTE D APPAREILS DE SOUDAGE AUTOG NE LECTRIQUE ET CONSTRUCTIONS LECTROM CANIQUES FABRICO E VENDA DE APARELHAGENS DE SOLDADURA AUTOG NEA EL CTRICA E CONSTRU ES...