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Filling the heating system with heat-transfer agent 

 

Your heating system is mounted. The boiler and automatic control equipment are 

installed. The heating system is connected to the power network and to the grounding. 

There is no mud and rust in the heating system. 

In this case a process of filling a heating system with heat-transfer agent is 

performed without preliminary washing. It is necessary to observe the following rules: 

 

The heating system should be disconnected from the power network before 

the filling a heating system with water or low-freezing liquid. It is necessary 

to exclude unintentional connection to the power network. 

 

It is necessary to check leak resistance of the heating system right after filling 

a system with heat-transfer agent. Any leakages are inadmissible. 

It is possible to fill  a heating system with the “Galan-Potok” low-freezing liquid  or 

with water (Table 1). 

Water as a heat-transfer agent has a number of indisputable advantages, such as 

availability, cheapness, and ecological compatibility. Also water has good thermal 

properties. Nevertheless, water has some disadvantages, such as heating system corrosion, 

possible necessity for water specific electrical resistance correcting, annual boiler repair, etc. 

Therefore we recommend you to use the “Galan-Potok”  modern low-freezing liquid as a 

heat-transfer agent for a heating system instead of water which also can be used for this 

purpose. 

 

“Galan-Potok” low-freezing liquid 

A universal “Galan-Potok” low-freezing liquid the  freezing temperature of  which is 

equal to -40

º

 C is designed with the aim of improving the reliability and economic efficiency 

of a heating system operation. Low-freezing liquid has special additives against formation of 

scum and scale on the walls of the heating system. Also the “Galan-Potok” low-freezing 

liquid includes the additives used for inhibition of corrosion and for scale dissolving.  The 

application of low-freezing liquid saves from danger of “unfreezing” the heating system in 

the event of sudden power  supply disconnection.  Also the usage of low-freezing liquid 

significantly simplifies a heating system servicing because the parameters and properties of 

low-freezing liquid completely meet the requirements of the heating system with electrode 

boiler.  The application of low-freezing liquid significantly improves the economic and 

performance indicators of the heating system. In particular, the usage of low-freezing liquid 

simplifies the execution of starting-up and adjustment, reduces the time intervals for 

performing these tasks, provides the stable operation of the heating system, and reduces 

the expenses for the heating system servicing. 

 

Filling a heating system with low-freezing liquid 

There is no mud and rust in the heating system. The heating system is filled with a 

measured volume of low-freezing liquid through a drain valve by means of the pump (for 

example, by means of the “Malysh” pump). After performing of exhaustion of an air from 

the heating system, the filling of 1/3 of surge tank volume is accepted as normal. 

 

Water as a heat-transfer agent 

It is necessary to reduce or to increase  the water specific electrical resistance 

(hereinafter referred to as “correcting procedure”) for providing the electric boiler operation 

with nameplate rating. Correcting (adjustment) of the water specific electrical resistance is 

performed after filling a heating system with water by adding sodium salt solution or water 

with high electrical resistance to water.  In this way table values of the starting current 

strength and maximum current strength (Table 2) at specified return pipe temperatures are 

reached. 

It is necessary to pay scrupulous attention to the instructions of the given Operation 

manual: 

 

The temperature on the inlet of the boiler (“Inlet” sensor) should lie in the 

range +15 ÷ +20

º

 C. 

 

The boiler switching on durability should not exceed 30 seconds. 

 

Summary of Contents for Ochag-2

Page 1: ...OCHAG GEYSER VULKAN ELECTRODE BOILERS OPERATION MANUAL...

Page 2: ...d by the Firma Galan Joint Stock Company 11 Filling the heating system with heat transfer agent 15 Correcting procedure 16 Preventive maintenance Washing of the heating system 17 Visual examination of...

Page 3: ...ocess of installation of the heating system and boilers and in the course of starting further operation and usage of the electric boilers we convincingly ask you to familiarize yourself attentively wi...

Page 4: ...he Independent Noncommercial Organization on Certification of the Electrical Products 109052 Moscow ul Nizhegorodskaya 29 Voluntary certification Technical characteristics of the boilers produced by t...

Page 5: ...technical characteristics can slightly differ from characteristics resulted in the table above Boilers construction Depending on the boiler power the electrode boilers produced by the Firma Galan Join...

Page 6: ...ation compact size and light weight For example the weight of the boiler the power of which is equal to 6 kW comprises 1 1 kg and the weight of the boiler the power of which is equal to 25 kW comprise...

Page 7: ...automatic control system The electrode boiler cost does not include a cost of the automatic control unit With the exception of the operation manual for electromechanical model of the automatics which...

Page 8: ...the boiler and heating system including metal pipelines for the cold return pipe and hot heat transfer agent should be grounded The place of entering of the conductors into the building or constructio...

Page 9: ...rical installation of the boilers and automatics Three phase electrode boilers are connected to the four wire three phase power network the voltage of which is equal to 380 V Industrial frequency of t...

Page 10: ...unning on solid liquid or gas fuel Legend Laid on thermostat sensor Valve Filter mechanical mud settler Heat transfer agent drain valve Air drain valve Circulation pump power 70 or 100 W A Vertical se...

Page 11: ...on the basis of the specific situation the following temperatures are set on the Navigator temperature regulator Temperature on the outlet of the boiler a value belonging to the recommended optimal o...

Page 12: ...eak sensor water flooding sensor etc The Galan GSM cellular monitoring system of the heating equipment is used in conjunction with the Navigator control unit Perform the installation in accordance wit...

Page 13: ...ipping contactor size 2 up to 32 A 2 1 Automatic tripping contactor coil 220 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic thermostat 4 Outlet temperature...

Page 14: ...tic tripping contactor size 2 up to 25 A size 3 up to 40 A 2 1 Automatic tripping contactor coil 380 V 380 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic th...

Page 15: ...used for inhibition of corrosion and for scale dissolving The application of low freezing liquid saves from danger of unfreezing the heating system in the event of sudden power supply disconnection A...

Page 16: ...illed in the heating system Stir the dose of the salt solution and the water drawn off from the heating system carefully This mixture is filled in the heating system through the drain valve by means o...

Page 17: ...ost careful control over the boiler s automatic switching on and switching off It is inadmissible to switch on the boiler at presence of the frozen heat transfer agent in the system or in danger of fr...

Page 18: ...acks of the bushing insulators etc and for evaluation of electrodes wear In case of a wear comprises more than 40 the electrode electrodes should be replaced Traditionally this happens every 3 5 years...

Page 19: ...ed b Low freezing liquid as a heat transfer agent Add distilled water clear uncontaminated filtered rain water or snow melt water water the specific electric resistance of which significantly exceeds...

Page 20: ...and lubricating oils gasoline acetone turpentine bitumen roll roofing kerosene oils in the premises where the boiler is installed To dry clothing on the electric boiler shell Transportation and storin...

Page 21: ...e air locks 4 In due course the boiler wastes its power gradually under condition of using fresh water Presence of contamination rust and scale on the electrodes and on the internal surfaces of the bo...

Page 22: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 23: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 24: ...ce functions Date description of the maintenance functions License number address signature of the person responsible for performing maintenance functions Seal of the company organization which has pe...

Page 25: ...ery and sale certificate The electrode boiler meets the requirements of the Technical Specifications TS No 3468 001 17289826 02 Date of issue Seal of the Quality Department Sold Date of sale Place of...

Page 26: ...9 196 04 40 196 04 41 123098 Moscow m Shchukinskaya ul Marshala Novikova 2 building 1 http www galan ru e mail office galan ru MAXIMUM WARMTH MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING INSTALLAT...

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