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17 

temperature of +60

º

 C on the inlet of the boiler (on the “Inlet” sensor of the boiler) is equal 

to the value specified in the Table 2.   

 

Value of the starting current strength is higher than the table value specified in the 

Table 2. 

In this case it is necessary to add water the specific electric resistance of which is 

significantly higher than a value specified in the operation manual. This may be distilled 

water, clear uncontaminated filtered rain water, snow melt water. Potable water with high 

specific electric resistance (Table 1) can be also used. A volume of water which is added to 

the heating system depends on the volume of water filled  in the heating system.  A 

procedure  of adding water with high specific electric resistance to the heating system is 

similar to a method of adding salt solution in the event that the starting current strength 

and the maximum current strength are lower than the value specified in the Table 2. 

A volume of water with high specific electric resistance which is added to the heating 

system should be equal to a volume of water drawn off from the system.  

 

If the heating system works without circulation pump, a value of the specific electric 

resistance can be changed by the following ways: 

 

Increase the number of single additions of salt solution or water with high 

specific electric resistance to the heating system.  

 

Decrease  the  salt solution  doses  or volume of water with high specific 

electric resistance added to the heating system. 

 

Increase  the  volume of water pumped to the surge tank by means of  the 

“Malysh” type pump after each addition of salt solution or water with high 

specific electric resistance to the heating system.  

 

Switching on the boiler 

Switch on the boiler and establish the most careful control over  the boiler’s 

automatic switching on and switching off. 

It is inadmissible to switch on the boiler at presence of the frozen heat-transfer 

agent in the system or in danger of freezing the heat-transfer agent. 

The temperature of the premise in which the heating system is installed should lie in 

the range + 15 ÷ +20

º

 C. 

In case of the heating system and the electrical connection diagram for the 

equipment (including automatics) are mounted correctly, the system will start to get warm. 

In case of gradual power decreasing of the boiler at the initial period of work (fresh 

water as a heat-transfer agent) it is necessary to perform the following steps: 

 

Remove the boiler from the heating system. 

 

Disassemble the boiler and decontaminate the surfaces of electrodes and 

internal surfaces of the boiler. 

 

Assemble the boiler and install it into the heating system. 

 

Preventive maintenance. Washing of the heating system 

 

The purpose of this task consists in providing the reliable, effective, and long-term 

work of the heating system. The task is performed by the qualified personnel. The heating 

system should be disconnected from the power network. 

The preventive maintenance is performed by the firm (organization) having the 

corresponding license for performing these tasks.  On completion of the preventive 

maintenance the organization (firm) which has performed these tasks should make an entry 

in the List (Appendix No. 2) which is assured by the person responsible for performing these 

tasks and by the seal of this organization. 

The preventive maintenance is performed after termination of the cold season. The 

periodicity and composition of the preventive maintenance is defined both by the heat-

transfer agent used in the system and by the defects detected during the operating and 

inspection of the heating system and the boiler. 

 

Water as a heat-transfer agent 

Annually right after the ending of the cold season it is necessary: 

Summary of Contents for Ochag-2

Page 1: ...OCHAG GEYSER VULKAN ELECTRODE BOILERS OPERATION MANUAL...

Page 2: ...d by the Firma Galan Joint Stock Company 11 Filling the heating system with heat transfer agent 15 Correcting procedure 16 Preventive maintenance Washing of the heating system 17 Visual examination of...

Page 3: ...ocess of installation of the heating system and boilers and in the course of starting further operation and usage of the electric boilers we convincingly ask you to familiarize yourself attentively wi...

Page 4: ...he Independent Noncommercial Organization on Certification of the Electrical Products 109052 Moscow ul Nizhegorodskaya 29 Voluntary certification Technical characteristics of the boilers produced by t...

Page 5: ...technical characteristics can slightly differ from characteristics resulted in the table above Boilers construction Depending on the boiler power the electrode boilers produced by the Firma Galan Join...

Page 6: ...ation compact size and light weight For example the weight of the boiler the power of which is equal to 6 kW comprises 1 1 kg and the weight of the boiler the power of which is equal to 25 kW comprise...

Page 7: ...automatic control system The electrode boiler cost does not include a cost of the automatic control unit With the exception of the operation manual for electromechanical model of the automatics which...

Page 8: ...the boiler and heating system including metal pipelines for the cold return pipe and hot heat transfer agent should be grounded The place of entering of the conductors into the building or constructio...

Page 9: ...rical installation of the boilers and automatics Three phase electrode boilers are connected to the four wire three phase power network the voltage of which is equal to 380 V Industrial frequency of t...

Page 10: ...unning on solid liquid or gas fuel Legend Laid on thermostat sensor Valve Filter mechanical mud settler Heat transfer agent drain valve Air drain valve Circulation pump power 70 or 100 W A Vertical se...

Page 11: ...on the basis of the specific situation the following temperatures are set on the Navigator temperature regulator Temperature on the outlet of the boiler a value belonging to the recommended optimal o...

Page 12: ...eak sensor water flooding sensor etc The Galan GSM cellular monitoring system of the heating equipment is used in conjunction with the Navigator control unit Perform the installation in accordance wit...

Page 13: ...ipping contactor size 2 up to 32 A 2 1 Automatic tripping contactor coil 220 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic thermostat 4 Outlet temperature...

Page 14: ...tic tripping contactor size 2 up to 25 A size 3 up to 40 A 2 1 Automatic tripping contactor coil 380 V 380 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic th...

Page 15: ...used for inhibition of corrosion and for scale dissolving The application of low freezing liquid saves from danger of unfreezing the heating system in the event of sudden power supply disconnection A...

Page 16: ...illed in the heating system Stir the dose of the salt solution and the water drawn off from the heating system carefully This mixture is filled in the heating system through the drain valve by means o...

Page 17: ...ost careful control over the boiler s automatic switching on and switching off It is inadmissible to switch on the boiler at presence of the frozen heat transfer agent in the system or in danger of fr...

Page 18: ...acks of the bushing insulators etc and for evaluation of electrodes wear In case of a wear comprises more than 40 the electrode electrodes should be replaced Traditionally this happens every 3 5 years...

Page 19: ...ed b Low freezing liquid as a heat transfer agent Add distilled water clear uncontaminated filtered rain water or snow melt water water the specific electric resistance of which significantly exceeds...

Page 20: ...and lubricating oils gasoline acetone turpentine bitumen roll roofing kerosene oils in the premises where the boiler is installed To dry clothing on the electric boiler shell Transportation and storin...

Page 21: ...e air locks 4 In due course the boiler wastes its power gradually under condition of using fresh water Presence of contamination rust and scale on the electrodes and on the internal surfaces of the bo...

Page 22: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 23: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 24: ...ce functions Date description of the maintenance functions License number address signature of the person responsible for performing maintenance functions Seal of the company organization which has pe...

Page 25: ...ery and sale certificate The electrode boiler meets the requirements of the Technical Specifications TS No 3468 001 17289826 02 Date of issue Seal of the Quality Department Sold Date of sale Place of...

Page 26: ...9 196 04 40 196 04 41 123098 Moscow m Shchukinskaya ul Marshala Novikova 2 building 1 http www galan ru e mail office galan ru MAXIMUM WARMTH MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING INSTALLAT...

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