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J4 - Encoder 15 pin HD D-Sub Connector (Female)

Pin #

Label

Description

1

MI+

I+ Index Pulse Input

2

MB+

B+ Main Encoder Input

3

MA+

A+ Main Encoder Input

4

AB+

B+ Aux Encoder Input

5

GND

Digital Ground

6

MI-

I- Index Pulse Input

7

MB-

B- Main Encoder Input

8

MA-

A- Main Encoder Input

9

AA-

A- Aux Encoder Input

10

HALA

A Channel Hall Sensor

11

AA+

A+ Aux Encoder Input

12

AB-

B- Aux Encoder Input

13

HALB

B Channel Hall Sensor

14

HALC

C Channel Hall Sensor

15

+5V

+5V 

Communication with Galil Software

To communicate with the controller, the GalilTools communications software must first be installed. 
A free version of GalilTools (GalilTools-Lite) may also be used.  These software applications can be 
found on the software installation CD shipped with the controller, or online at:

http://www.galilmc.com/support/software-downloads.php

Installation instructions for your operating system can be found in the GalilTools user manual.

http://www.galilmc.com/support/manuals/galiltools/introduction.html

Once the software has been installed, run GalilTools, or GalilTools-Lite and choose your controller.  

RS-232 connection

If you are using over a serial connection, the standard baud rate of the DMC-3xx1x motion controller 
is 115200.  For a standard serial connection over COM1, choose COM1 115200 in the connections 
dialog window.

Ethernet connection

If you are connected to the controller via an Ethernet connection, and your network is DHCP enabled, 
then the controller will automatically have an IP addressed assigned to it.  If your network is not 
DHCP enabled, or the connection is only between the PC and the controller, then the controller be 
found with the software as no IP address assigned.  The GalilTools software will allow you to assign 
the controller with an IP address.  See the GalilTools documentation for detailed information on using 
the software to assign the controller IP address.

Summary of Contents for DMC-3xx10

Page 1: ...egrated Amplifier Installation Manual Manual Rev 1 0a2 By Galil Motion Control Inc Galil Motion Control Inc 270 Technology Way Rocklin California 95765 Phone 916 626 0101 Fax 916 626 0102 E mail Address support galilmc com URL www galilmc com Rev 02 29 12 ...

Page 2: ...manual covers the basic installation of the controller and amplifier modules For full operational information including specific I O installation detailed programming examples and additional internal driver information see the DMC 3xx1x User Manual WARNING Machinery in motion can be dangerous It is the responsibility of the user to design effective error handling and safety protection as part of t...

Page 3: ...include point to point positioning jogging contouring PVT electronic gearing and electronic cam Like all Galil motion controllers these controllers use a simple English like command language which makes them very easy to program GalilTools software further simplifies system set up with one button servo tuning and real time display of position and velocity information Commands are sent in ASCII Add...

Page 4: ...n when using the DMC 3xx12 When operating a DMC 3xx12 special mounting considerations must be made if the total continuous current output for the controller is greater than 5A In this case the controller base must be mounted to an addition heat sink When the application requires that the DMC 30012 be mounted to a heat sink the heat sink must be sized such that the base of the DMC 30012 be kept at ...

Page 5: ...roller Connectors and mating pins for motor power and amplifier power o Qty 1 4 pin molex connectors DMC 3xx12 o Qty 1 2 pin molex connector DMC 3xx11 and DMC 3xx12 o Qty 1 4 pin molex connector DMC 3xx10 Galil Software Installation CD Note Connectors and or software installation CD may not be shipped to existing OEM customers 2 Check that no visible damage has occurred to the controller or intern...

Page 6: ...Figure 3 Label for DMC 3xx12 Figure 4 ETL Mark ...

Page 7: ...etermined at this time whether or not an additional heat sink will be required This is determined based upon the continuous current requirements of the system as defined in the Additional Mounting Consideration when using the DMC 3xx12 section above The Motor Sizer tool found on our website can be used to determine this value http www galilmc com learning motorsizer php Powering the Controller The...

Page 8: ...ck the installation of the controller Marked as the disconnect device for the equipment Connectors for DMC 3xx12 On Board Connector Terminal Pins POWER 2 pin MATE N LOK MOLEX 39 31 0020 MOLEX 44476 3112 A B C D 4 pin Motor Power Connectors 4 pin MATE N LOK MOLEX 39 31 0040 MOLEX 44476 3112 For mating connectors see http www molex com Power Connector Pin Number Connection 1 DC Power Supply Ground 2...

Page 9: ...Figure 6 DMC 30012 ...

Page 10: ...on regarding these connections see the DMC 3xx1x User Manual J5 I O A D 44 pin HD D Sub Connector Female Pin Label Description Pin Label Description Pin Label Description 1 AI1 Analog Input 1 16 AGND Analog Ground 31 AI2 Analog Input 2 2 AO2 Analog Output 2 17 AO1 Analog Output 1 32 12V 12V 3 N C No Connect 18 12V 12V 33 GND Ground 4 ERR Error Output 19 AEN Amplifier Enable 34 CMP Output Compare 5...

Page 11: ...tions for your operating system can be found in the GalilTools user manual http www galilmc com support manuals galiltools introduction html Once the software has been installed run GalilTools or GalilTools Lite and choose your controller RS 232 connection If you are using over a serial connection the standard baud rate of the DMC 3xx1x motion controller is 115200 For a standard serial connection ...

Page 12: ...pecification Maximum Input Voltage VDC 48 Minimum Input Voltage VDC 9 Maximum Input Power W 3 DMC 30012 Description Units Specification Maximum Input Voltage VDC 60 Minimum Input Voltage VDC 20 Maximum Input Power W 300 Maximum Output Current Amps 10 Peak Output Current Amps 15 Amplifier Gain A V 0 4 0 8 default 1 6 Switching Frequency kHz 33 Supply Voltage Fuse Amps 15 ...

Page 13: ...Over Voltage Protection The Over Current protection circuit is shown in Figure 7 For further specifics on fault conditions see the DMC 3xx1x User Manual Figure 7 Overcurrent Circuit A2 Environmental Specifications Description Units Specification Storage Temperature C 40 to 125 Operating Temperature C 0 to 40 Operating Altitude feet 10 000 Humidity RH 20 95 non condensing ...

Page 14: ...Specifications DMC 30010 BOX Included Components Quantiy Description MCB 300M0 1 Main Controller Board IOB 300I0 1 I O Board Description Units Specification Weight lb 0 71 Length in 3 88 Width in 4 20 Height in 1 36 ...

Page 15: ...its Specification Weight lb Length Same as DMC 30012 in 3 88 Width Same as DMC 30012 in 4 50 Height Same as DMC 30012 in 1 45 DMC 30012 Included Components Quantiy Description MCB 300M0 1 Main Controller Board IOB 300I0 1 I O Board AMP 300A2 1 Sine Amplifier Board Description Units Specification Weight lb 0 95 Length in 3 88 Width in 4 50 Height in 1 45 ...

Page 16: ......

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