GALKIN GAP-X5, Operations Manual & Parts List

Page 1: ...ANGE MACHINE OPERATION MANUAL PARTS LIST 97 OTIS STREET WEST BABYLON NY 11704 GALKIN Parts Department Phone 631 643 5432 x120 Fax 877 452 5463 Corporate Office Phone 631 643 5432 Fax 631 643 1472 From...

Page 2: ...From the library of Diamond Needle Corp...

Page 3: ...From the library of Diamond Needle Corp...

Page 4: ...ustment G Optional Flang e HandlingE quipment 1 Flange R ack 3 OPE R ATION A Presser Foot B S ewingC ontrol 4 ADJ US TME NTS A FixedS titchC ount S etting B ThreadTensions C Needle Height D Throat Pla...

Page 5: ...11 Throat Plate adjustment 12 Lower Looper Looper setting 13 Upper Looper Setting 14 Chain Looper Setting 15 Chain Looper Thread Takeup Cam Setting 16 Looper Thread Takups and Guides Setting 17 Edge T...

Page 6: ...Machine Specifications Machine type Overlock with safety stitch Top feed Patented Power Trac synchronized belt type Stitch type F S T 516 Recommended sewing speed 4200 stitches per minute Material thi...

Page 7: ...oil reservoir Serious damage may occur if it is running without lubrication 1 Sump The oil filler cap and sight gauge are located on the top of the machine Fill the sump adding light machine oil unti...

Page 8: ...titches per minute At such speeds however wear life of parts become a problem Of particular concern would be wear to top feed parts especially the top feed belt clutches and eccentric tie rod ends D T...

Page 9: ...sist in proper placement and guidanceof thepad duringsewing Work may beinserted to the machine either from thesideor from thefront Thereisno technical need to changesewingspeed duringsewing either whi...

Page 10: ...rew holdingthethroat platebaseto themachineframe figure11 Now loosen theother threebase platescrewsand adjust theposition of thethroat plate Tighten just thethree availablebaseplatescrewsto test thead...

Page 11: ...eneedle Figure13 dim E 3 ClearanceSetting SeeSection 4 F above for clearancebetween theupper and lower loopers G Chain Looper Adjustment 1 Looper Position Looper position isset to ensureproper forming...

Page 12: ...crews 5 and push the lower knife 1 all the way to the left and tighten screw 5 Loosen sel screw 6 and position the upper knife 3 to the cut width required Tighten screw 6 loosen screw 5 and move the l...

Page 13: ...Lubrication From the library of Diamond Needle Corp...

Page 14: ...Checking the cartridge filter and replacing it From the library of Diamond Needle Corp...

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Page 28: ...FRAME COMPONENTS 1 From the library of Diamond Needle Corp...

Page 29: ...0 SP Screw 1 23 CSS 8110410 TP Screw 1 24 CSS 8110410 TP Screw 1 27 CSS 7110510 SP Screw 2 28 C121 03305 Cloth Base Switch Type Stopper 1 29 CSS 7110710 SP Screw 2 30 C131 01308 Looper Cover Presser S...

Page 30: ...FRAME COMPONENTS 2 From the library of Diamond Needle Corp...

Page 31: ...te 1 13 CSM 1040801 SC Screw 1 14 CSM 4040855 SP Screw 2 19 C131 02553 Oil Reservoir Assembly 1 20 C131 02504 Oil Reservoir 1 21 C131 70105 Rubber Ring 1 22 C131 71004 Drain Screw 1 23 C131 02603 Oil...

Page 32: ...CRANKSHAFT COMPONENTS From the library of Diamond Needle Corp...

Page 33: ...1 22 C131 08907 Crankshaft Ball Bearing D 1 24 C131 08105 Crankshaft Bushing D 1 25 C121 08403 Crankshaft Bushing D Gasket 1 26 CSM 4040855 SP Screw 3 27 C131 08303 Bearing Holding Plate 1 28 C123 726...

Page 34: ...NEEDLE DRIVING SHAFT COMPONENTS From the library of Diamond Needle Corp...

Page 35: ...15 C131 10002 Bushing Rear 1 30 C132 08707 Needle Thread Guide Base 1 31 C123 86603 Thread Guide Chain Looper 1 32 CSM 4040855 SP Screw 2 33 CSS 4110515 SP Screw 1 36 C123 72207 Thread Take up Lever 1...

Page 36: ...FEED MECHANISM COMPONENTS 1 From the library of Diamond Needle Corp...

Page 37: ...1 25 C131 19607 Feed Shaft 1 26 C132 16809 Push Button Shaft 1 27 CSM 4041455 SN Screw 1 28 C132 16601 Push Button Spring 1 29 C132 16700 Push Button Shaft Washer 1 30 C132 44108 Rubber Ring 1 32 C131...

Page 38: ...2 15603 Feed Bar Support Left 1 8 CSS 6090620 TP Screw 4 9 C121 18303 Dust Proof Rubber 1 10 C121 18204 Oil Shield Rubber 3 11 C132 15702 Rubber Holding Plate 1 12 CSS 7060310 SP Screw 2 13 C132 15900...

Page 39: ...t Collar 1 44 CSS 8110410 Screw 1 45 C131 21900 Differential Feed Rocker 1 46 CSS 6661110 Screw 1 47 C132 17351 Rocker Shaft Assembly 1 48 C131 70501 Rubber Ring 1 49 C131 21603 Adjusting Lever Spring...

Page 40: ...ont Bushing 2 3 C132 22708 Looper Shaft Rear Bushing 2 4 C123 84202 Lower Looper 1 6 CSS 9151210 TP Screw 1 8 C132 21304 Upper Looper Arm 1 10 C132 23656 Upper Support Assembly 1 11 C132 22005 Upper L...

Page 41: ...ight 1 34 CSS 7110840 SP Screw 1 35 C123 75705 Looper Thread Take Up Left 1 36 CSS 7110840 SP Screw 1 37 B1422 804 A00 Pin A 1 42 CSS 9090610 TP Screw 1 43 CSS 9090410 TP Screw 1 44 CSS 6090620 TP Scr...

Page 42: ...CHAIN LOOPER COMPONENTS From the library of Diamond Needle Corp...

Page 43: ...6305 Chain Looper Slide Block 1 12 CB2525 352 000 Oil Seal Ring 1 13 C123 74104 Driving Arm 1 14 CSM 6051202 TP Screw 1 15 C132 20009 Chain Looper Rod 1 16 C131 28103 Bushing Front 1 17 C131 27006 Bus...

Page 44: ...THREAD TENSION COMPONENTS From the library of Diamond Needle Corp...

Page 45: ...pring Pin 1 24 CSS 4110615 SP Screw 2 25 C131 28202 Thread Cam Thread Guide Base 1 26 C131 28301 Thread Cam Thread Guide A 1 27 C131 28400 Thread Cam Thread Guide Base 1 28 C131 28509 Lower Thread Cam...

Page 46: ...LOWER KNIFE COMPONENTS From the library of Diamond Needle Corp...

Page 47: ...Rubber Plug A 1 21 CSS 9111010 SP Screw 1 22 C123 77602 Lower Knife Presser 1 23 C123 78204 Lower Shaft 1 25 CSS 7090710 SP Screw 2 26 C123 77800 Lower Knife Slide Shaft 1 27 C123 77909 Rotating Stop...

Page 48: ...Upper Knife Components From the library of Diamond Needle Corp...

Page 49: ...ife Guide Shaft 1 12 C115 66809 Oil Seal 1 13 C131 22007 Crank Pin A 1 21 C131 72655 Thrust Collar Assembly 1 22 C131 72606 Thrust Collar 1 23 CSS 86603330 SP Screw 2 24 CSS 7110840 SP Screw 1 25 C115...

Page 50: ...LUBRICATION MECHANISM COMPONENTS From the library of Diamond Needle Corp...

Page 51: ...BP 3000001 OR Vinyl Pipe 03 25 C118 43208 Cartridge Filter 1 26 CSQ 1150454 SD Connecting Screw 2 27 C131 43805 Exhaust Port Support 1 28 CSM 4050855 Screw 1 29 C131 43300 Oil Gage 1 30 C131 44001 Oil...

Page 52: ...THREAD STAND COMPONENTS From the library of Diamond Needle Corp...

Page 53: ...er 1 14 C229 31109 Spool Retainer 5 15 C229 31000 Spool Pin 5 16 C229 30903 Spool Rest Cushion 5 17 C229 30804 Spool Rest 5 18 C131 68406 Thread Standing Arm Support A 1 19 C131 68950 Thread Standing...

Page 54: ...From the library of Diamond Needle Corp...

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Page 63: ...From the library of Diamond Needle Corp...