If you choose to vary from these instructions your warranty will be impaired
3
NARROW PAN
30MM
4MM
GAP
HINGES
The hinges should protrude
over the top of the channel
YOU WILL NEED
1 x 1920 x 780mm door sheet
2 x 1920mm 'U' channels
2 x 780mm 'U' channels
1 x 310mm door plate
Hinges
Door bracing
YOU WILL NEED
2 x 1980 x 740mm sheets
2 x 1980mm 'Z' door jambs
STEP 1
DOOR ASSEMBLY
Attach the 780mm 'U' channels
J
to the top and bottom of the door sheet
A
at the centre ribs only. Attach the 1920mm 'U' channels
H
to the door sheet
A
through the top and bottom channels
J
at the four corners. Attach the door plate
M
in the centre of the door sheet, slipping it under the two side 'U' channels and fixing it
to the sheet ribs and the side 'U' channels. Attach the hinges
N
approx 150mm from
the top and bottom of the door through the 'U' channels. The fixings should be centred
on the side 'U' channels.
Turn the door over and fix the four corners through all the 'U' channels (step 2 below).
Fit the door bracing from the bottom corner to the opposite centre to the top corner
(see step 7 on page 6).
STEP 2
HANGING THE DOOR
Attach the first 'Z' door jamb
L
to the 740mm sheet
B
on the rib with the narrow
pan. Attach the other 'Z' door jamb to the 740mm sheet
B
. Lay the premade door
face down on the 740mm sheet
B
approx 30mm up from the bottom and down
from the top. Check the door is centralised on the sheet (top and bottom). Fix the
hinges through the side of the 'Z' door jamb
L
, raising the door about 4mm off
the 'Z' door jamb.
150MM
A
H
J
M
N
O
H
J
N
J
M
A
H
B
L
B
L
