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- it is forbidden to allow operation, maintenance and servicing by persons who 

are not designated or competent to operate, maintain and service this type of 

equipment

- it is forbidden to use the unit if it is found to be defective

- it is forbidden to throw cigarette butts and similar into the exhaust pipe

SAFETY INSTRUCTIONS 

FOR OPERATION AND 

MAINTENANCE

- In  case  of  malfunctions  of  any  nature,  cleaning  and  maintenance,  always 

switch off the filter unit first, secure against unexpected start-up and wait for 

the hot surfaces to cool down.

- Do not remove or modify the protective covers.

Do not start the unit unless all doors or inspection openings are closed and all 

flanges are connected to the technology so that limbs cannot be inserted into 

the interior of the unit during operation.

- Any repair or maintenance work on the unit's electrical system must only be 

carried out by persons with the appropriate electrical qualifications.

 RESIDUAL RISKS

The cyclones and its parts are designed so that when used properly under

in perfect technical condition did not endanger the health of workers and did 

not  cause  economic  damage  to  surrounding  facilities.  Nevertheless,  during 

installation  and  maintenance  of  the  unit,  situations  may  arise  which  are  a 

source of danger to the user if he is not aware of them and does not observe 

the principles of safe work. These hazards are so-called residual risks - they are 

risks that remain even when all preventive and protective measures have been 

considered and implemented.

HAZARD

:  Electric  shock  during  installation,  maintenance  or  servicing  of 

electrical parts of the equipment. Electric shock when persons touch parts that 

have become live due to a fault in the electrical equipment.

PROTECTION

:  Wiring,  maintenance  and  servicing  of  electrical  parts  of  the 

equipment may be carried out by

only designated and properly trained personnel with appropriate qualifications.

HAZARD

: Crushing of body parts or bumping when handling the equipment or 

its disassembled parts during installation. Injuries due to slips, trips and falls of 

persons  on  edges  or  other  parts  of  the  equipment  during  installation  or 

maintenance.

SAFETY

: Always pay the utmost attention to the work you are doing and follow 

safety regulations. Wear the prescribed personal protective equipment. Make 

sure  that  any  person  involved  in  installation  or  maintenance  is  familiar  with 

each step of the installation.

DANGER

: Burn on parts of the equipment that get hot during operation.

temperature.

PROTECTION

: Do not touch the device until the temperature has dropped 

properly. There is a risk of burns. Wear protective gloves.

HAZARD

: Injury due to splashing of high pressure media.

PROTECTION

: Maintenance or repairs of the filtering equipment and its parts 

may  only  be  carried  out  by  designated  and  properly  trained  personnel  with 

appropriate qualifications and equipped with personal protective equipment.

RISK

: Hearing damage from exposure to excessive noise or injury

due to vibration when the unit fails.

Summary of Contents for CYGG-080

Page 1: ...CYCLONE SEPARATOR Instructions for use...

Page 2: ...Manual version v4 Date created 2023 11 08...

Page 3: ...NTS 7 PROHIBITED ACTIVITIES 7 safety instructions for operation and maintenance 8 RESIDUAL RISKS 8 4 INSTALLATION AND COMMISSIONING 10 WORKING ENVIRONMENT 10 OPERATING SPACE 10 AVAILABILITY 10 placeme...

Page 4: ...structions in this manual to ensure not only ease of use but also optimum use and longevity of the equipment Do not operate the equipment until you are thoroughly familiar with all the instructions pr...

Page 5: ...ABOUT THE INSTRUCTION 1...

Page 6: ...ht of the equipment supplied is indicated on the equipment s nameplate Lift the load with the lifting device and transport it to the designated unpacking or storage location The delivered equipment ma...

Page 7: ...pecified above Furthermore it is forbidden to operate them with components other than those with which they were supplied Cyclone separators must not be operated in a different power range than that s...

Page 8: ...mple model of a cyclone The supplied models consist of the same components differing only in size 1 Cyclone body cylindrical part 5 Input flange 2 Cyclone body conical part 6 Output flange 3 Expansion...

Page 9: ...ed or removed The selection of a particular model of cyclone separator its features and equipment is a matter of commercial negotiation between the manufacturer and the operator and this manual does n...

Page 10: ...6 TECHNICAL DATA EXIT CONCENTRATION The guaranteed dust removal rate is between 70 95 depending on the type of dust and the extraction conditions LABELS ON FACILITIES Production label...

Page 11: ...ompany that implements cyclone in its technology or the operator must ensure the following must clearly define the scope of responsibilities and competencies of the personnel designated for installati...

Page 12: ...the nature of the work to be performed such as flame resistant and dielectric work suits steel toed work boots gloves helmets safety glasses ear protectors and respirators depending on local condition...

Page 13: ...they are risks that remain even when all preventive and protective measures have been considered and implemented HAZARD Electric shock during installation maintenance or servicing of electrical parts...

Page 14: ...Explosion due to non compliance with the maximum temperature of filtered particulates in the case of explosive dusts or mixtures PROTECTION The model of the filter unit is designed for the environmen...

Page 15: ...material according to the operator s internal regulations or legislation valid in the country of installation of the filter unit 2 Visually check if any parts of the unit have been damaged during tra...

Page 16: ...parts conductively connected The unit shall be prevented from unexpected start up according to the applicable national standards of the country of operation and shall be equipped with a lockable shut...

Page 17: ...with the filter unit switched off Regularly check the insulation condition of all cables and the grounding condition In case of any damage contact the electrical maintenance personnel immediately Che...

Page 18: ...the filter outlet Dirt leaks through the seal Check the tightening of the fixing plates Residual drift value TZL is too high Low extraction power and poor air rotation inside the cyclone and thus low...

Page 19: ...e to determine the lifetime of the cyclone in general However before disposing of the cyclone and its parts render them unusable When disposing of the unit parts the instructions of the manufacturers...

Page 20: ...RRANTY COVERS hidden defects in the material demonstrable design defects Defects covered by the warranty must be reported in writing to the manufacturer s service department Special cases can only be...

Page 21: ...ent handling by unprofessional intervention by connecting or reconnecting to the wrong type or voltage of electricity normal mechanical wear and tear etc Other warranty conditions can be agreed in the...

Page 22: ...g the dust container P 1 X B2 Inspection of the inner part of the cyclone and removal of sediments 1 X B3 Checking the cyclone hopper flanges for leaks 1 X B4 Inspection and repair of corroded parts o...

Page 23: ...15...

Page 24: ...G G filtration CZ s r o Hrub nova 1903 9 664 51 lapanice Czech Republic...

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