background image

3

Training

1. Carefully read this
Owner’s Manual, the sepa-
rate Engine Owner’s
Manual, and any other literature you may
receive. Be thoroughly familiar with the
controls and the proper use of the tiller
and its engine. Know how to stop the unit
and disengage the controls quickly.

2. Never allow children to operate the
tiller. Never allow adults to operate the
tiller without proper instruction.

3. Keep the area of operation clear of all
persons, particularly children and pets.

4. Keep in mind that the operator or user
is responsible for accidents or hazards
occurring to other people, their property,
and themselves.

Preparation

1. Thoroughly inspect the area where the
tiller is to be used and remove all foreign
objects.

2. Be sure all control levers are released
and the Wheel Gear Lever is in ENGAGE
position before starting the engine. 

3. Do not operate the tiller without
wearing adequate outer garments. Avoid
loose garments or jewelry that could get
caught in moving parts.

4. Do not operate the tiller when barefoot
or wearing sandals, sneakers, or light
footwear. Wear protective footwear that will
improve footing on slippery surfaces.

5. Do not till near underground electric
cables, telephone lines, pipes or hoses. If in
doubt, contact your telephone or utility
company.

6. Warning: Handle fuel with care; it is
highly flammable and its vapors are explo-
sive.  Take the following precautions:

a.  Store fuel in containers specifically

designed for this purpose.

b.  The gas cap shall never be removed

or fuel added while the engine is
running.  Allow the engine to cool
for several minutes before adding
fuel.

c.  Keep matches, cigarettes, cigars,

pipes, open flames, and sparks
away from the fuel tank and fuel
container.

d.  Fill fuel tank outdoors with extreme

care. Never fill fuel tank indoors.
Use a funnel or spout to prevent
spillage.

e.  Replace all fuel tank and container

caps securely.  

f. If fuel is spilled, do not attempt to

start the engine, but move the
machine away from the area of
spillage and avoid creating any
source of ignition until fuel vapors
have dissipated.

7. Never make adjustments when engine
is running (unless recommended by 
manufacturer).

Operation

1. Do not put hands or feet near or under
rotating parts.

2. Exercise extreme caution when on or
crossing gravel drives, walks, or roads.
Stay alert for hidden hazards or traffic. Do
not carry passengers.

3. After striking a foreign object, stop the
engine, remove the wire from the ,spark
plug wire and prevent it from touching
the spark plug, thoroughly inspect the
machine for any damage, and repair the
damage before restarting and operating
the machine.

4. Exercise caution to avoid slipping or
falling.

5. If the unit should start to vibrate abnor-
mally, stop the engine, disconnect the
spark plug wire and prevent it from touch-
ing the spark plug, and check immediately
for the cause. Vibration is generally a
warning of trouble.

6. Stop the engine, disconnect the spark
plug wire and prevent it from touching
the spark plug whenever you leave the
operating position, before unclogging the
tines, or when making any repairs, adjust-
ments or inspections.

Section

1

Safety

SPARK ARRESTER WARNING TO RESIDENTS OF CALIFORNIA AND SEVERAL OTHER STATES

Under California law, and under the laws of several other states, you are not permitted to operate an
internal combustion engine using hydrocarbon fuels on any forest, brush, hay, grain, or grass
covered land; or land covered by any flammable agricultural crop without an engine spark arrester in
continuous effective working order.

The engine on the unit is an internal combustion engine which burns gasoline, a hydrocarbon fuel, and must be equipped with a
spark arrester muffler in continuous effective working order.  The spark arrester must be attached to the engine exhaust system in
such a manner that flames or heat from the system will not ignite flammable material.  Failure of the owner/operator of the unit to
comply with this regulation is a misdemeanor under California law (and other states) and may also be a violation of other state
and/or federal regulations, laws, ordinances or codes.  Contact your local fire marshal or forest service for specific information
about which regulations apply in your area.

Summary of Contents for 12194

Page 1: ...Model 12194 Owner s Manual 8HP Model Tiller Safety Assembly Controls Operation Maintenance GARDEN WAY INCORPORATED...

Page 2: ...Back Cover Dear Owner Thank you for purchasing our product You now own one of the finest rear tine rototillers available It has been designed engineered and manufactured to give you the best possible...

Page 3: ...any source of ignition until fuel vapors have dissipated 7 Never make adjustments when engine is running unless recommended by manufacturer Operation 1 Do not put hands or feet near or under rotating...

Page 4: ...slope that is too steep for safety When on slopes slow down and make sure you have good footing Never permit the tiller to freewheel down slopes 18 Never allow bystanders near the unit 19 Only use at...

Page 5: ...ING TINES OR MAKING REPAIRS KEEP BYSTANDERS AWAY FROM MACHINE KEEP AWAY FROM ROTATING PARTS USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU WARNING Operating Symbols Various symb...

Page 6: ...mbly steps 3 Remove the handlebar assembly from the carton Do not remove the two control levers from the handlebars 4 Remove the separate hardware bag from the carton Check that you have the items lis...

Page 7: ...the mounting tabs Figure 2 3 6 To remove the tiller from its shipping platform first carefully unwrap the Wheel Gear Lever and cable assembly G Figure 2 5 from around the engine Next move the lever to...

Page 8: ...e pennies is approximately 5 16 thick c If the gap is incorrect 1 First check that the Forward Clutch rod is in the correct hole in the clutch swivel plate If not reposi tion the rod and repeat Step 5...

Page 9: ...pping purposes the engine throttle cable assembly is wrapped around the engine Carefully unwrap the cable and attach it as follows 1 Route the throttle cable up the right side handlebar and insert the...

Page 10: ...d to tap the knob down until it seats firmly on the lever see Figure 2 15 5 Secure the cable to the left side han dlebar with two plastic ties T Figure 2 14 located about two feet apart Snip off any e...

Page 11: ...e DISENGAGE position Forward Clutch The two interconnected levers B Figure 3 2 control the engagement of forward drive to the wheels and power to the tines To Operate the Forward Clutch 1 Before engag...

Page 12: ...r in ENGAGE see WARNING statement on previous page 2 Release the Forward Clutch Levers 3 To move the tiller in reverse first stop all forward motion Then lift up the han dlebars until the tines clear...

Page 13: ...clutch swivel plate and insert the Forward Clutch rod tip faces inward Secure the rod with the hairpin cotter d Check for correct tension on the Forward Clutch rod as described in item 5 of Step 4 Att...

Page 14: ...after first 2 hours of operation 4 Check transmission gear oil level after first 2 hours of operation STARTING AND STOPPING THE ENGINE Pre Start Checklist Make the following checks and perform the fo...

Page 15: ...iques in this Section before you actually put the tines into the soil 1 Follow the Pre Start Checklist on the previous page Be sure that the Wheel Gear Lever is in the ENGAGE position 2 Put the Depth...

Page 16: ...ne 1 To stop the wheels and tines release the Forward Clutch paddles or the Reverse Clutch Lever whichever is engaged 2 To stop the engine move the Engine Throttle Lever to STOP Turning the Tiller Aro...

Page 17: ...of the unit to avoid making foot prints in your freshly tilled or cultivated soil Footprints cause soil compaction that can hamper root penetration and contribute to soil erosion They can also plant...

Page 18: ...re the load Use sturdy ramps and manually engine shut off roll the tiller into and out of the vehicle Two or more people are needed to do this Ramps must be strong enough to support the combined weigh...

Page 19: ...it with the two nuts 8 Put Wheel Gear Lever in ENGAGE and reconnect spark plug wire before attempt ing to start the engine To Change from High to Low Speed 1 Stop the engine allow it to cool and disc...

Page 20: ...tines for wear Check air pressure in tires Service spark plug Change more frequently in dusty or dirty conditions Change after first 2 hours of break in operation Check after first 2 hours of break i...

Page 21: ...LEAKS Before each use check your tiller for signs of an oil leak usually a dirty oily accumulation either on the unit or on the floor where it has been parked A little seepage around a cover or oil se...

Page 22: ...on the side of the transmission 8 Securely reinstall the oil level check plug 9 Securely reinstall the gear oil fill plug on top of the transmission 10 Remove the prop and reinstall the wheel ENGINE O...

Page 23: ...JUSTMENT When the Wheel Gear Lever is in DISEN GAGE the wheels will roll freely free wheel The wheels should not roll freely when the lever is in ENGAGE If the wheels roll freely when the Wheel Gear L...

Page 24: ...tine shaft before reinstalling the tine assem blies Tighten the hardware very securely Removing and Installing Individual Tines 1 Use two 9 16 box end wrenches to remove the two bolts C Figure 5 7 an...

Page 25: ...e pulling the engine starter rope with your right hand 6 On the left side of the unit as viewed from operator s position remove the hairpin cotter from the clevis pin F Figure 5 11 that connects the f...

Page 26: ...t not the opera tor s position If the belt tension is correct reinstall the belt cover and secure it with the two nuts If the guide mark is aligned with the guide pin or moves to the right side of the...

Page 27: ...ey C Figure 5 16 by moving it to the front of the pulley 5 Pull the forward drive belt up and off the pulleys by feeding the bottom half of the belt in between the engine and trans mission pulleys B I...

Page 28: ...the reverse belt downward to create slack in the belt Then reach underneath the transmission and slip the belt off the front of the trans mission pulley B Figure 5 18 5 Pull the belt up and past the e...

Page 29: ...e overheats 1 Engine cooling system clogged 1 Clean air cooling area see Engine Owner s Manual 2 Carburetor out of adjustment 2 See Engine Service Dealer 3 Oil level is low 3 Check oil level see Engin...

Page 30: ...lebars in lowest setting 69 TILLER WIDTH Hood Width 22 Tilling Width 20 Wheel Width 18 1 2 Handlebar Width 20 1 4 TILLER WEIGHT Approximate Weight without oil or gas 204 lbs TRANSMISSION GEAR OIL SPEC...

Page 31: ...31 NOTES...

Page 32: ...y specified replacement parts are available from your authorized dealer or directly from the factory For parts order ing information refer to the parts catalog Engine Service and Repair For engine ser...

Page 33: ...33...

Reviews: