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7. Take all possible precautions when
leaving the machine unattended. Stop the
engine.  Disconnect spark plug wire and
move it away from the spark plug. Move
Wheel Gear Lever to ENGAGE. 

8. Before cleaning, repairing, or inspect-
ing, stop the engine and make certain all
moving parts have stopped. Disconnect
the spark plug wire and prevent it from
touching the spark plug to prevent acci-
dental starting. 

9. Always keep the tiller tine hood flap
down.

10. Never use the tiller unless proper
guards, plates, or other safety protective
devices are in place.

11. Do not run engine in an enclosed
area. Engine exhaust contains carbon
monoxide gas, a deadly poison that is
odorless, colorless, and tasteless.

12. Keep children and pets away.

13. Never operate the tiller under
engine power if the Wheel Gear Lever is
in DISENGAGE (FREEWHEEL). In this
position, the wheels will not hold the
tiller back and the revolving tines could
propel the tiller rapidly backward, pos-
sibly causing loss of control. 
Always
move the Wheel Gear Lever to ENGAGE
before starting the engine or engaging the
tines/wheels with the Forward Clutch or
the Reverse Clutch.

14. Be aware that the tiller may unexpect-
edly bounce upward or jump backward if
the tines should strike extremely hard
packed soil, frozen ground, or buried
obstacles like large stones, roots, or
stumps. If in doubt about the tilling con-
ditions, always use the following operat-
ing precautions to assist you in
maintaining control of the tiller:

a.  Walk behind and to one side of the

tiller, using one hand on the han-
dlebars. Relax your arm, but use a
secure hand grip.

b.  Use slower engine speeds.
c.  Clear the tilling area of all large

stones, roots and other debris. 

d.  Avoid using downward pressure

on handlebars. If need be, use
slight upward pressure to keep the
tines from digging too deeply.

e.  Before contacting hard packed soil

at the end of a row, reduce engine
speed and lift handlebars to raise
tines out of the soil.

f.  In an emergency, stop tines and

wheels by releasing whichever
Clutch Lever is engaged. Do not
attempt to restrain the tiller.

15. Do not overload the tiller’s capacity
by attempting to till too deeply at too fast
a rate.

16. Never operate the tiller at high trans-
port speeds on slippery surfaces. Look
behind and use care when backing up.

17. Do not operate the tiller on a slope
that is too steep for safety. When on
slopes, slow down and make sure you
have good footing. Never permit the tiller
to freewheel down slopes.

18. Never allow bystanders near the unit.

19. Only use attachments and acces-
sories that are approved by Garden Way
Inc.

20. Use tiller attachments and acces-
sories when recommended.

21. Never operate the tiller without good
visibility or light.

22. Never operate the tiller if you are tired,
or under the influence of alcohol, drugs or
medication.

23. Operators shall not tamper with the
engine-governor settings on the machine;
the governor controls the maximum safe
operating speed to protect the engine and
all moving parts from damage caused by
overspeed.  Authorized service shall be
sought if a problem exists.

24. Do not touch engine parts which may
be hot from operation. Let parts cool down
sufficiently.

25. Please remember: You can always stop
the tines and wheels by releasing the
Forward Clutch Lever or the Reverse Clutch
Lever (whichever lever you have engaged)
or by moving the Throttle Control Lever to
STOP.

26. To load or unload the tiller, see the
instructions in Section 4 of this Manual.

27. Use extreme caution when reversing or
pulling the machine towards you.

28. Start the engine carefully according to
instructions and with feet well away from
the tines.

29. Never pick up or carry a machine while
the engine is running.

Maintenance and Storage

1. Keep the tiller, attachments and acces-
sories in safe working condition.

2. Check all nuts, bolts, and screws at
frequent intervals for proper tightness to
be sure the equipment is in safe working
condition.

3. Never store the tiller with fuel in the fuel
tank inside a building where ignition
sources are present such as hot water and
space heaters, furnaces, clothes dryers,
stoves, electric motors, etc.).  Allow engine
to cool before storing in any enclosure.

4. To reduce the chances of a fire hazard,
keep the engine free of grass, leaves, or
excessive grease.

5. Store gasoline in a cool, well-ventilated
area, safely away from any spark- or
flame-producing equipment. Store gaso-
line in an approved container, safely away
from the reach of children.

6. Refer to the Maintenance sections of
this Manual and the separate Engine
Owner’s Manual for instructions if the
tiller is to be stored for an extended
period.

7. Never perform maintenance while the
engine is running or the spark plug wire is
connected, except when specifically
instructed to do so.

8. If the fuel tank has to be drained, do
this outdoors.

4

Section 1:  Safety 

Summary of Contents for 12194

Page 1: ...Model 12194 Owner s Manual 8HP Model Tiller Safety Assembly Controls Operation Maintenance GARDEN WAY INCORPORATED...

Page 2: ...Back Cover Dear Owner Thank you for purchasing our product You now own one of the finest rear tine rototillers available It has been designed engineered and manufactured to give you the best possible...

Page 3: ...any source of ignition until fuel vapors have dissipated 7 Never make adjustments when engine is running unless recommended by manufacturer Operation 1 Do not put hands or feet near or under rotating...

Page 4: ...slope that is too steep for safety When on slopes slow down and make sure you have good footing Never permit the tiller to freewheel down slopes 18 Never allow bystanders near the unit 19 Only use at...

Page 5: ...ING TINES OR MAKING REPAIRS KEEP BYSTANDERS AWAY FROM MACHINE KEEP AWAY FROM ROTATING PARTS USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU WARNING Operating Symbols Various symb...

Page 6: ...mbly steps 3 Remove the handlebar assembly from the carton Do not remove the two control levers from the handlebars 4 Remove the separate hardware bag from the carton Check that you have the items lis...

Page 7: ...the mounting tabs Figure 2 3 6 To remove the tiller from its shipping platform first carefully unwrap the Wheel Gear Lever and cable assembly G Figure 2 5 from around the engine Next move the lever to...

Page 8: ...e pennies is approximately 5 16 thick c If the gap is incorrect 1 First check that the Forward Clutch rod is in the correct hole in the clutch swivel plate If not reposi tion the rod and repeat Step 5...

Page 9: ...pping purposes the engine throttle cable assembly is wrapped around the engine Carefully unwrap the cable and attach it as follows 1 Route the throttle cable up the right side handlebar and insert the...

Page 10: ...d to tap the knob down until it seats firmly on the lever see Figure 2 15 5 Secure the cable to the left side han dlebar with two plastic ties T Figure 2 14 located about two feet apart Snip off any e...

Page 11: ...e DISENGAGE position Forward Clutch The two interconnected levers B Figure 3 2 control the engagement of forward drive to the wheels and power to the tines To Operate the Forward Clutch 1 Before engag...

Page 12: ...r in ENGAGE see WARNING statement on previous page 2 Release the Forward Clutch Levers 3 To move the tiller in reverse first stop all forward motion Then lift up the han dlebars until the tines clear...

Page 13: ...clutch swivel plate and insert the Forward Clutch rod tip faces inward Secure the rod with the hairpin cotter d Check for correct tension on the Forward Clutch rod as described in item 5 of Step 4 Att...

Page 14: ...after first 2 hours of operation 4 Check transmission gear oil level after first 2 hours of operation STARTING AND STOPPING THE ENGINE Pre Start Checklist Make the following checks and perform the fo...

Page 15: ...iques in this Section before you actually put the tines into the soil 1 Follow the Pre Start Checklist on the previous page Be sure that the Wheel Gear Lever is in the ENGAGE position 2 Put the Depth...

Page 16: ...ne 1 To stop the wheels and tines release the Forward Clutch paddles or the Reverse Clutch Lever whichever is engaged 2 To stop the engine move the Engine Throttle Lever to STOP Turning the Tiller Aro...

Page 17: ...of the unit to avoid making foot prints in your freshly tilled or cultivated soil Footprints cause soil compaction that can hamper root penetration and contribute to soil erosion They can also plant...

Page 18: ...re the load Use sturdy ramps and manually engine shut off roll the tiller into and out of the vehicle Two or more people are needed to do this Ramps must be strong enough to support the combined weigh...

Page 19: ...it with the two nuts 8 Put Wheel Gear Lever in ENGAGE and reconnect spark plug wire before attempt ing to start the engine To Change from High to Low Speed 1 Stop the engine allow it to cool and disc...

Page 20: ...tines for wear Check air pressure in tires Service spark plug Change more frequently in dusty or dirty conditions Change after first 2 hours of break in operation Check after first 2 hours of break i...

Page 21: ...LEAKS Before each use check your tiller for signs of an oil leak usually a dirty oily accumulation either on the unit or on the floor where it has been parked A little seepage around a cover or oil se...

Page 22: ...on the side of the transmission 8 Securely reinstall the oil level check plug 9 Securely reinstall the gear oil fill plug on top of the transmission 10 Remove the prop and reinstall the wheel ENGINE O...

Page 23: ...JUSTMENT When the Wheel Gear Lever is in DISEN GAGE the wheels will roll freely free wheel The wheels should not roll freely when the lever is in ENGAGE If the wheels roll freely when the Wheel Gear L...

Page 24: ...tine shaft before reinstalling the tine assem blies Tighten the hardware very securely Removing and Installing Individual Tines 1 Use two 9 16 box end wrenches to remove the two bolts C Figure 5 7 an...

Page 25: ...e pulling the engine starter rope with your right hand 6 On the left side of the unit as viewed from operator s position remove the hairpin cotter from the clevis pin F Figure 5 11 that connects the f...

Page 26: ...t not the opera tor s position If the belt tension is correct reinstall the belt cover and secure it with the two nuts If the guide mark is aligned with the guide pin or moves to the right side of the...

Page 27: ...ey C Figure 5 16 by moving it to the front of the pulley 5 Pull the forward drive belt up and off the pulleys by feeding the bottom half of the belt in between the engine and trans mission pulleys B I...

Page 28: ...the reverse belt downward to create slack in the belt Then reach underneath the transmission and slip the belt off the front of the trans mission pulley B Figure 5 18 5 Pull the belt up and past the e...

Page 29: ...e overheats 1 Engine cooling system clogged 1 Clean air cooling area see Engine Owner s Manual 2 Carburetor out of adjustment 2 See Engine Service Dealer 3 Oil level is low 3 Check oil level see Engin...

Page 30: ...lebars in lowest setting 69 TILLER WIDTH Hood Width 22 Tilling Width 20 Wheel Width 18 1 2 Handlebar Width 20 1 4 TILLER WEIGHT Approximate Weight without oil or gas 204 lbs TRANSMISSION GEAR OIL SPEC...

Page 31: ...31 NOTES...

Page 32: ...y specified replacement parts are available from your authorized dealer or directly from the factory For parts order ing information refer to the parts catalog Engine Service and Repair For engine ser...

Page 33: ...33...

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